Interplus 4101 Clean Gel, a water-based rust remover / cleaner gel designed to remove light to medium rust deposits from a variety of surfaces. A quick, cost-effective and eco-friendly alternative to sandblasting, acid washing or high-pressure water blasting, Interplus 4101 Clean Gel has a thick consistency and sticks to surfaces, making it ideal for cleaning walls and ceilings.
A cost-effective, eco-friendly alternative to traditional rust removal, Interplus 4101 Clean Gel has a thick consistency and sticks to surfaces, making it ideal for cleaning walls and ceilings.
The new Interplus 4100 range provides the perfect solution for surface preparation and the removal of corrosion damage, calcium, salts, humus and magnetite from stainless steel and aluminum structures. The result is a quick, cost-effective and eco-friendly alternative to sandblasting, acid washing or high-pressure water blasting.
Many different environments can create challenging conditions for metal substrates, causing corrosion and a wide range of surface imperfections. These imperfections can be equally challenging to remove, as these substrates are often hard to reach and non-bio-degradable chemicals cannot be used. The Interplus 4100 range has the answer to convenient and cost-effective surface preparation, with the following features and benefits:
The full range is compliant with HOCNF (Harmonised Offshore Chemical Notification Format) and contains only ingredients from the PLONOR (Pose Little Or No Risk) list of environmentally safe chemicals. Each product is 100% biodegradable and 100% toxin free, making for a safe and sustainable solution to rust removal and surface preparation.
| Data | |
|---|---|
| Colour | Yellow |
| Gloss Level | Not applicable |
| Volume Solids | Not applicable |
| Typical Thickness | 400-500 microns wet film thickness |
| Theoretical Coverage | 2m2 when applying 500 microns |
| Practical Coverage | Allow appropriate loss factors |
| Method of Application | Airless Spray, Brush, Roller |
| Drying Time | Not applicable |
| Data | ||
|---|---|---|
| Flash Point (Typical) | 61°C (142°F) | |
| Product Weight | 1.177 kg/l (9.8 lb/gal) | |
| VOC | 0g/kg | EU Solvent Emissions Directive (Council Directive 2010/75/EU) |
Prior to application of Interplus 4101 Clean Gel, any loose rust deposits should be removed to aid penetration of the product. Surfaces not to be treated should be masked and protected with polyethylene. A strong ground sheet should be used to contain residue, product and rinse water. For further details, contact our technical team on 0113 2455450 (option 2) or send a message to [email protected].
Galvanised surfaces can be affected by Interplus 4101 Clean Gel; these areas should be covered. Use of Interplus 4101 Clean Gel on GRP will cause discoloration of the surface.
Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.
Test Patch
It is strongly recommended that a small test patch should always be carried out on a representative area in order to ascertain the optimum application thickness and activation time required to successfully remove the rust deposits. Activation times are very much dependent upon the in situ rust level and condition, however, a typical working time is within 12 to 24 hours.
Pure epoxy topcoats can experience white staining when using Interplus 4101 Clean Gel; please test a large enough area before use if this may be an issue.
Application Conditions
Optimal working temperature range is 8 - 37°C (46 - 99°F). Interplus 4101 Clean Gel can be used at temperatures as low as 2°C (36°F) and a maximum of 60°C (140°F), but a lower level of performance should be expected.
For best results, it is advised to suitably cover the application area to reduce the effect of wind, rain and intense sunlight.
| Data | ||
|---|---|---|
| Mixing | Mixing should not normally be required but if separation has occurred the product should be hand mixed until homogeneous. | |
| Mix Ratio | Not applicable | |
| Airless Spray | Recommended | Apply through a 0.53-0.79 mm (21 to 31 thou) tip with a spray angle of between 65 and 80°. Pressure at spray tip should not exceed 105kg/cm² (1500 p.s.i.). High ressures are not required to apply a uniform coat. See Product Characteristics. |
| Brush | Suitable - small areas only | Typically 200-300 microns (8.0-12.0 mils) can be achieved |
| Roller | Suitable - small areas only | Typically 200-300 microns (8.0-12.0 mils) can be achieved |
| Thinner | Not recommended | |
| Cleaner | Clean potable water | |
| Work Stoppages | Product containers should be resealed to prevent drying out of the product. | |
| Clean Up | Clean equipment immediately after use with water. Dispose of washing in accordance with local environmental legislation. Neutralising and dilution with water may be required to meet local waste or sewage disposal requirements. Spills should be contained and disposed of under the same requirements. | |
| Removal | High pressure water wash and/or steam cleaners improve removal rates and reduce water usage. Pressure greater than 4000 p.s.i. is advised for large areas and to aid removal of alkaline salts from steel substrates. Cleaned surfaces should be repainted as quickly as possible to prevent reoxidation. | |
Maximum film build in one coat is best attained by airless spray. When applying by methods other than airless spray, the required film build is unlikely to be achieved.
Typical working pressures for airless spray application are approximately 105kg/cm² (1500 p.s.i.). This allows both an even atomisation and film formation to be acheived. Excessive pressures should be avoided as this can lead to poor atomisation and film formation thus reducing product efficiency.
The removal rate of rust deposits is dependent upon the thickness and uniformity of Interplus 4101 Clean Gel. Repeat applications may be required for areas where the rust level is high.
Test patching is recommended to determine activation time and removal efficiency prior to full application.
When applying Interplus 4101 Clean Gel in confined spaces ensure adequate ventilation.
Treated areas should be wrapped in polyethylene where high temperature airflow or direct sunlight may cause drying out.
Treated surfaces should be overcoated as quickly as possible to prevent the onset of re-oxidation.
Interplus 4101 Clean Gel must be protected from freezing at all times during storage.
To ensure good overcoating of approved maintenance primers, it is important that the treated surface is free from all residue contamination and a thorough rinsing and wash down has been undertaken.
The surface should be clean and dry prior to overcoating with approved primers.
The following primers are approved for application direct to Interplus 4101 Clean Gel treated surfaces:
Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.
 edward hall on 2021-07-05 14:03:59 | Question: when washing this product off the surface with fresh water jet washing would diluted water escape to sea be harmful. |
Answer from Rawlins’ Technical Team: No, this product is compliant with HOCNF and contains only ingredients from the PLONOR (Pose Little Or No Risk) list of environmentally safe chemicals. | |
International Interplus 4101 Clean Gel is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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