Carboline Polyclad 951

    0706A1NL

    We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.

    Quantity
    Product not available
    This Product has been Discontinued

    Description

    Carboline Polyclad 951 is a two-component, wo-component, epoxy lining for “dry” natural gas transmission pipelines. It is designed to increase flow efficiency of natural gas in pipelines. This lining provides a smooth surface inside the pipe that will increase flow and reduce energy cost of transporting natural gas. Polyclad 951 offers corrosion protection of pipes during storage. It fully meets criteria of API RP 5L2 for gas transmission pipelines.



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    Features and Benefits


    • Improves flow efficiency in gas pipes
    • Excellent flow and levelling
    • Single-coat application
    • Hard, smooth, glossy finish
    • Excellent abrasion resistance
    • Meets all criteria of API RP 5L2
    • Long pot life



    Reasons To Use Polyclad 951
    Performance FeatureAdvantageBenefit
    Low surface roughnessIncrease gas flow efficiencyReduces energy cost associated with operating a pipeline
    Corrosion resistanceHelps prevent corrosion during storage before installationPrevents pipe from corrosion damage thus maintaining smooth surface
    Hard and abrasion resistantImproved resistance to damageImproves pigging efficiency while maintaining smooth surface
    Long pot lifeBetter application propertiesMore flexible application schedule
    Coated steel surfaceAids in cleaning process and dries quicker after hydrostatic testingSaves time and reduces contamination



    Product Specification


    Technical Data
    Carboline Polyclad 951
    Volume Solids:64% +/- 1%
    Theoretical Coverage Rate:
    • 25.2 m²/l at 25 microns
    • 12.6 m²/l at 50 microns
    • 6.3 m²/l at 100 microns
    Allow for loss in mixing and application
    Specific Gravity1.44
    Weight Solids:80% +/- 1%
    Viscosity:

    With 10% thinning is 20-25 seconds Zahn #3 cup

    Double viscosity @ 22°C after 4 hours

    Primer:Self-priming
    HAPs Values:1.48 lbs/solid gallon
    Dry Film Thickness:51 - 102 microns per coat
    VOC Values:

    As Supplied: 291 g/l (2.43 lbs./gal)

    Thinner 2: 12 oz/gal - 349 g/l (2.9 lbs./gal)

    Dry Temp. Resistance:Continuous: 248°F
    Flash Point:

    Part A: -6.6°C

    Part B: 12°C

    Shelf Life:Part A and B: Min. 24 months at 24°C
    Storage and Humidity:

    4-43°C

    0-100% Relative Humidity



    Drying Times


    Curing Schedule
    Surface TempDry to HandleDry to Touch
    24°C10.5 Hours5 Hours
    32°C5 Hours2 Hours



    Surface Preparation


    Preparation
    General:

    Surfaces must be clean and dry before abrasive blasting

    Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating

    Steel:

    SSPC-SP6, NACE 3, Sa 2

    Surface Profile: 1.2-2.5 mils (30-63 microns)



    Application Methods


    Product Information
    Mixing:

    Power mix part A separately, then combine part B in to part A and power mix

    Do not mix partial kits

    Requires short 15 min sweat-in time

    Mix ratio by volume is 25.7 to 1

    Thinning:

    Thinning will be required to properly atomize the mixed material

    Thin up to 10% (13 oz/gal) with Thinner 2 or Thinner 76

    Use of thinners other than those supplied by Carboline may adversely affect product performance and void product warranty, whether expressed or implied

    Pot Life:6 Hours at 24°C usable pot life



    Application Conditions


    Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum16°C10°C10°C0%
    Maximum32°C52°C49°C90%



    • This product simply requires the substrate temperature to be above the dew point
    • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate



    Health and Safety


    Clean Up

    • Use Thinner 2 or Acetone
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Observe the precautionary notices on the container label, and read the safety data sheet before use
    • Employ normal workmanlike safety precautions

    Ventilation

    • When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
    • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
    • User should test and monitor exposure levels to insure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator

    Caution

    • This product contains flammable solvents
    • Keep away from sparks and open flames
    • All electrical equipment and installations should be made and grounded in accordance with regulations
    • In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
    • Refer to the product data sheet and safety data sheets in the attachments section above for further details
    Product Details
    0706A1NL

    Data sheet

    Manufacturer
    Carboline
    For Use On
    Steel
    Application Method
    Spray, Airless Spray, Brush
    Sheen
    Gloss
    Colour
    Standard / Ready Mixed
    Single, Two or Three Pack
    Two-Pack
    Mixing Ratio
    Mix ratio by volume is 25.7 to 1
    Coverage
    25.2 m²/l at 25 microns, 12.6 m²/l at 50 microns, 6.3 m²/l at 100 microns
    Recommended Thinner/Cleaner
    Carboline Thinner 2, Thinner 76
    Compatible Primers
    Self-priming
    Max. Application Temperature
    Material: 32°C, Surface: 52°C, Ambient: 49°C, Humidity: 90%
    Min. Application Temperature
    Material: 16°C, Surface: 10°C, Ambient: 10°C, Humidity: 0%
    Solids by Volume
    64% +/- 1%
    VOC
    As Supplied: 291 g/l
    Shelf Life (from date of manufacture)
    24 months at 24°C
    Touch Dry
    5 hours at 24°C, 2 hours at 32°C
    Recommended Dry Film Thickness
    51 - 102 microns per coat
    UN Number (Activator)
    UN3470
    UN Number (Base)
    UN1263
    Pot Life
    6 Hours at 24°C
    Specific Gravity
    1.44
    Solids by Weight
    80% +/- 1%
    Brand
    Carboline
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Polyclad 951 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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