Carboline Polyclad 951

0706A1NL

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Quantity

Description

Carboline Polyclad 951 is a two-component, wo-component, epoxy lining for “dry” natural gas transmission pipelines. It is designed to increase flow efficiency of natural gas in pipelines. This lining provides a smooth surface inside the pipe that will increase flow and reduce energy cost of transporting natural gas. Polyclad 951 offers corrosion protection of pipes during storage. It fully meets criteria of API RP 5L2 for gas transmission pipelines.



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Features and Benefits


  • Improves flow efficiency in gas pipes
  • Excellent flow and levelling
  • Single-coat application
  • Hard, smooth, glossy finish
  • Excellent abrasion resistance
  • Meets all criteria of API RP 5L2
  • Long pot life



Reasons To Use Polyclad 951
Performance Feature Advantage Benefit
Low surface roughness Increase gas flow efficiency Reduces energy cost associated with operating a pipeline
Corrosion resistance Helps prevent corrosion during storage before installation Prevents pipe from corrosion damage thus maintaining smooth surface
Hard and abrasion resistant Improved resistance to damage Improves pigging efficiency while maintaining smooth surface
Long pot life Better application properties More flexible application schedule
Coated steel surface Aids in cleaning process and dries quicker after hydrostatic testing Saves time and reduces contamination



Product Specification


Technical Data
Carboline Polyclad 951
Volume Solids: 64% +/- 1%
Theoretical Coverage Rate:
  • 25.2 m²/l at 25 microns
  • 12.6 m²/l at 50 microns
  • 6.3 m²/l at 100 microns
Allow for loss in mixing and application
Specific Gravity 1.44
Weight Solids: 80% +/- 1%
Viscosity:

With 10% thinning is 20-25 seconds Zahn #3 cup

Double viscosity @ 22°C after 4 hours

Primer: Self-priming
HAPs Values: 1.48 lbs/solid gallon
Dry Film Thickness: 51 - 102 microns per coat
VOC Values:

As Supplied: 291 g/l (2.43 lbs./gal)

Thinner 2: 12 oz/gal - 349 g/l (2.9 lbs./gal)

Dry Temp. Resistance: Continuous: 248°F
Flash Point:

Part A: -6.6°C

Part B: 12°C

Shelf Life: Part A and B: Min. 24 months at 24°C
Storage and Humidity:

4-43°C

0-100% Relative Humidity



Drying Times


Curing Schedule
Surface Temp Dry to Handle Dry to Touch
24°C 10.5 Hours 5 Hours
32°C 5 Hours 2 Hours



Surface Preparation


Preparation
General:

Surfaces must be clean and dry before abrasive blasting

Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating

Steel:

SSPC-SP6, NACE 3, Sa 2

Surface Profile: 1.2-2.5 mils (30-63 microns)



Application Methods


Product Information
Mixing:

Power mix part A separately, then combine part B in to part A and power mix

Do not mix partial kits

Requires short 15 min sweat-in time

Mix ratio by volume is 25.7 to 1

Thinning:

Thinning will be required to properly atomize the mixed material

Thin up to 10% (13 oz/gal) with Thinner 2 or Thinner 76

Use of thinners other than those supplied by Carboline may adversely affect product performance and void product warranty, whether expressed or implied

Pot Life: 6 Hours at 24°C usable pot life



Application Conditions


Conditions
Condition Material Surface Ambient Humidity
Minimum 16°C 10°C 10°C 0%
Maximum 32°C 52°C 49°C 90%



  • This product simply requires the substrate temperature to be above the dew point
  • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate



Health and Safety


Clean Up

  • Use Thinner 2 or Acetone
  • In case of spillage, absorb and dispose of in accordance with local applicable regulations

Safety

  • Observe the precautionary notices on the container label, and read the safety data sheet before use
  • Employ normal workmanlike safety precautions

Ventilation

  • When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
  • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
  • User should test and monitor exposure levels to insure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator

Caution

  • This product contains flammable solvents
  • Keep away from sparks and open flames
  • All electrical equipment and installations should be made and grounded in accordance with regulations
  • In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
  • Refer to the product data sheet and safety data sheets in the attachments section above for further details
Product Details
0706A1NL

Data sheet

Manufacturer
Carboline
For Use On
Steel
Application Method
Spray, Airless Spray, Brush
Sheen
Gloss
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Two-Pack
Mixing Ratio
Mix ratio by volume is 25.7 to 1
Coverage
25.2 m²/l at 25 microns, 12.6 m²/l at 50 microns, 6.3 m²/l at 100 microns
Recommended Thinner/Cleaner
Carboline Thinner 2, Thinner 76
Compatible Primers
Self-priming
Max. Application Temperature
Material: 32°C, Surface: 52°C, Ambient: 49°C, Humidity: 90%
Min. Application Temperature
Material: 16°C, Surface: 10°C, Ambient: 10°C, Humidity: 0%
Solids by Volume
64% +/- 1%
VOC
As Supplied: 291 g/l
Shelf Life (from date of manufacture)
24 months at 24°C
Touch Dry
5 hours at 24°C, 2 hours at 32°C
Recommended Dry Film Thickness
51 - 102 microns per coat
UN Number (Activator)
UN3470
UN Number (Base)
UN1263
Pot Life
6 Hours at 24°C
Specific Gravity
1.44
Solids by Weight
80% +/- 1%
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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