Nullifire SC804 On-Site Water-Based Intumescent Basecoat

    L68116
    NUL4417

    Nullifire SC804 On-Site Water-Based Intumescent Basecoat, a water based intumescent coating used for internal structural steel to C1 and C2 environments that can be top coated with a suitable topcoat for decorative and durability purposes.

    • Includes Optifire+ technology - reliable and traceable fire protection
    • Developed to give optimised loadings for up to 90 minutes
    • Up to 120 minutes fire resistance
    • Ultra Low VOC
    • Compatible with a wide range of primers and topcoats
    • Excellent aesthetics
    • Supplied ready to use
    • Loading Tables available to download

    Colour
    Size
    Finish
    £187.45(ex. VAT)
    £224.94 (inc. VAT)
    Quantity
    Please choose your colour
    Available for Delivery (See Delivery Options Below)

    Description

    Nullifire SC804 On-Site Water-Based Intumescent Basecoat is a water-based, white, thin film intumescent coating for the protection of internal structural steelwork, developed to give optimised loadings for up to 90 minutes, and up to 120 minutes fire resistance.

    SC804 is a water based intumescent coating used for internal structural steel to C1 and C2 environments; the coating can then be top coated with a suitable topcoat for decorative and durability purposes. If SC804 is to be used on exterior exposed steelwork, it must be top coated prior to exposure, and care taken that no standing or pooling water is allowed to accumulate.

    SC804 can be applied to a smooth matt finish. A compatible top seal can be applied if a decorative finish is required.



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    Features & Benefits


    • Anti-fire coating for use on internal structural steelwork
    • Intumescent fire protection
    • Developed to give optimised loadings for up to 90 minutes
    • Up to 120 minutes fire resistance
    • Used in C1 and C2 environments
    • Water based
    • Can be top coated with a suitable topcoat for decorative and durability purposes
    • If used on exterior exposed steelwork, it must be top coated prior to exposure
      • No standing or pooling water is allowed to accumulate.
    • Supplied ready to use - no need for mechanical agitation and must not be thinned
    • Apply by spray, brush or roller
    • Ultra Low VOC
    • Competitive loadings
    • Compatible with a wide range of primers and topcoats
    • Excellent aesthetics
    • Loading Tables available to download



    Usage Guidelines


    Use in well ventilated conditions and ensure all recommended protective equipment is worn during handling & use of this product. For full recommendation, refer to the safety data sheet.



    Substrate Preparation


    • SC804 should be applied onto a clean, undamaged and dry primed surface
    • Nullifire recommended primers are listed on the ETA and Nullifire’s website.
    • Nullifire have carried out compatibility testing on a wide range of primers and topcoats and can be contacted on 0203 917177 for confirmation of compatibility with SC804 - or contact our Technical team on 0113 2455450 (option 2) or send a message to [email protected].
    • The primer must be applied in accordance with the manufacturer’s instructions.



    Application Conditions


    • SC804 is recommended for application and use on dry protected structural steel only.
    • If the basecoat is allowed to get wet, it is likely to be damaged – blistering and wrinkling may occur.
    • SC804 should only be applied when the air and steel temperatures are above 5°C. Relative humidity should be below 80% for successful application. Steel surface temperature should be a minimum of 3°C above the dew point.
    • Ensure the steel is dry and free from contact with rain or condensation during the application and drying of SC804.



    Application Equipment


    Airless spray equipment is recommended and should match these guidelines:

    • Operating Pressure: 2500 - 3000 psi (175 210 kg/cm²)
    • Tip Size: 17 – 21 thou
    • Fan Angle: 20° – 40°
    • Hose Diameter: 10 mm (3/8”) (internal diameter)
    • Hose Length: Max. 60 metres, in-line filters should not normally be used.



    Mixing


    SC804 is supplied ready for use and must not be thinned prior to use. Mechanical agitation is not necessary prior to use.



    Application


    Loading Tables are available (click to download).

    Airless Spraying

    • SC804 may be applied up to a maximum wet film thickness (WFT) of 1.0 mm in a single spray coat comprising of several quick passes. Achieving maximum loadings will depend on site conditions.
    • The vast majority of 60 minute loadings can be applied in single coat.

    Brush/Roller Application

    • For brush application use a “laying on” technique to avoid heavy brush marking.
    • Maximum wet film per coat when applied using a brush or roller is 0.6 mm. A short piled roller will produce a light textured finish.
    • During application, measure the wet film thickness frequently with a WFT gauge to ensure the correct thickness is being applied.
    • To use the gauge, insert the teeth into the wet basecoat. The last tooth to be coated indicates the wet film thickness achieved.
    • In the event of over or under applications, adjustments to the loading rates of subsequent coats will be required.



    Drying Times


    Temperature
    WFT10°C20°C30°C
    0.2mm3h2h1h
    0.5mm4h3h2h
    1.0mm6h4h3h

    These are times for a typical mid-range humidity and good air flow. Higher humidity, poor airflow or overnight condensation will all lengthen these times. Recommended overcoat time is 16 hours. Do not over coat if the surface is not touch dry. Check web-flange joints.



    Application Advice


    The following instructions are for on-site application only. For off-site application, refer to Nullifire/Rawlins Technical. Ensure that:

    • The primer is compatible with SC804 and has been applied correctly.
    • The overcoating period for the primer has not been exceeded.
    • The correct primer is used for galvanised steel.
    • All damage to the primer has been repaired & re-primed.
    • Site and weather conditions are within specification.
    • SC804 has been stored correctly.
    • Surface is clean, dry and free from contamination.
    • Correct spray equipment is available, if appropriate.
    • Application instructions have been read prior to commencement of work.
    • Ensure different basecoats are not applied on the same section of steel.
    • Equipment should be clean and free from contaminants or dried material.
    • Wet film gauges are available for use.



    Cleaning


    Fresh paint can be removed using water. Dried on paint may be removed using a paint scraper. Spray equipment must only be cleaned using water.



    Technical Data


    PropertyResult
    CompositionAn ultra low VOC, water-based formulation
    CertificationBS476 Pt 20/21
    ETAG 018 - up to Y exposure without topcoat (for other certification requirements, contact Technical)
    Building ClassificationC1 and C2 environments
    If SC804 is to be used on exterior exposed steelwork during the construction phase, it must be top coated prior to exposure, and care taken that no standing or pooling water is allowed to accumulate. For full details, please consult Nullifire Specification Guidelines
    Properties (Typical Values)
    Specific Gravity1.38 ±0.02
    Volume Solids69% ±3%
    VOC0.5 g/l
    Theoretical Coverage1,000 g/m² based on an applied 0.5 mm dry film thickness
    Application Temperature5°C and 40°C
    StorageStore in secure, dry warehouse conditions between 5°C and 35°C
    Shelf Life6 months when stored as recommended in original unopened container



    Top Seal Requirements


    Once DFT’s have been achieved as specified, a Nullifire top seal can be applied: TS134 (acrylic polymer), TS815 (modified acrylic) or TS816 (water-based acrylic), can be applied. Ensure the SC804 is completely dry before applying top seal.



    Maintenance & Repair


    Damaged areas should be abraded back to a sound surface. The surface should then be clean and dry before re-applying. FC101 Filler may be used for repairing scratches and chips. Once repaired topseal should be re-applied. Refer to Nullifire Maintenance Instructions.



    Specification & Technical Service


    Please contact our Technical team on 0113 2455450 (option 2) or send a message to [email protected].



    Optifire+: Reliable and traceable fire protection


    Optifire+ is a unique addition to Nullifire intumescent steel coatings that provides full transparency for:

    • Applicators – Ability to ensure product installed on site is correct and to standards
    • Main Contractors - Ability to ensure that specifications are been adhered to
    • Architects and Specifiers - Ensuring your design projects comply to the latest building regulations and fire protection that is identifiable in future years



    What is Optifire+ and how does it work?


    Optifire+ is a unique and impossible to manipulate pigment. With Optifire+ we can be sure, at any time after the project is completed, that the product specified is the product applied – confidence that the materials submitted through the approval processes are installed to protect customer's assets.

    Optifire+ is invisible to the naked eye and is added to Nullifire intumescent steel coatings. It can be identified with the traceability tool.



    Why it’s important


    As a product identifier, Optifire+ doesn’t change the way intumescent coatings work. But it does stimulate that they are used and are applied correctly. Nullifire intumescent steel coatings can’t be altered without it being visible and application can be checked afterwards.

    With Optifire+, Nullifire goes beyond what’s expected and further endeavors to keep residents and emergency services safe, and protect the buildings that they rely on.

    Optifire+ is manufactured within the UK. These locally produced products are independently tested and certified according to the highest standard in the industry.



    Legal


    Building owners are now more than ever been urged to act and put the safety of residents first. There’s an increased focus and scrutiny on the effectiveness of fire protection strategies in commercial and residential buildings. Negligence or simply being unable to prove that the proper precautions have been taken means risking legal action.

    IMPORTANT FIRE PRODUCTS NOTICE: The information displayed on this website should be used as a guide ONLY and our Technical Department should be contacted to obtain a tailored specification and any advice necessary before you place an order for fire protection products. Fire protection products are non-returnable except in accordance with Condition 8 of the Terms and Conditions and should be applied only by an individual with the necessary expertise and experience. We will not be held liable for any resulting damage to property, human life or monetary costs incurred due to the incorrect specification you have prepared or use of fire protection products caused by your negligence, including your failure to have contacted us to obtain the relevant advice/specification.

    Product Details
    4417-679305

    Data sheet

    Manufacturer
    Nullifire
    Interior / Exterior Use
    Interior Use
    Single, Two or Three Pack
    Single
    Parts
    1
    Base Type
    Water-based
    Interior/Exterior Use
    Developer for Internal steelwork; If used on exterior exposed steelwork, it must be top coated prior to exposure
    Suitable Substrates
    Steel
    Level of Protection
    optimised loadings for up to 90 minutes; up to 120 minutes fire resistance
    Key Features
    for internal structural steel to C1 and C2 environments; can be top coated with a suitable topcoat for decorative and durability purposes.
    Application
    Brush, Roller, Spray
    Coverage
    1,000 g/m² based on an applied 0.5 mm dry film thickness
    Compatible Topcoats
    TS134 (acrylic polymer), TS815 (modified acrylic) or TS816 (water-based acrylic)
    Max. Application Temperature
    40°C
    Min. Application Temperature
    5°C
    Solids by Volume
    69% ±3%
    VOC
    0.5 g/l
    Shelf Life (from date of manufacture)
    6 months
    Finish
    Matt
    UN Number
    Void
    Drying time
    See "Drying Times" table
    Base Type
    Water-Based
    Suitable For Use On
    Internal Structural Steelwork
    Finish
    Smooth Matt
    Application Method
    Brush
    Application Method
    Spray
    Application Method
    Roller
    Product Usage Type
    Basecoat
    Colour Family
    White
    Fire Rating
    120 Minutes
    Site Application
    On-Site
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Nullifire SC804 On-Site Water-Based Intumescent Basecoat is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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