PPG SigmaCover 456 HS

    7712
    PPG4144

    PPG SigmaCover 456 HS is two component high solids polyamide cured recoatable zinc phosphate epoxy primer/coating. This general-purpose epoxy primer/coating is available in 2,600+ colours, inc. RAL, BS, NCS & the new NCS 2050 colours, for steel and concrete structures in atmospheric exposure that can be recoated with various two-component and conventional coatings, even after long weathering periods.

    • Used on the arch on Wembley Stadium, London
    • Cures at temperatures down to -5°C (23°F) and is free from lead- and chromate-containing pigments
    • Excellent rust preventing properties in industrial or coastal atmospheres, with good adhesion to steel
    • Tough, with long-term flexibility - easy application, both by airless spray and brush
    • No induction time - 6 hours pot life - Touch dry in 3 hours - Fully cured after 7 days

    Product customisation

    Don't forget to save your customization to be able to add to cart
    • 250 char. max
    Colour Group
    Size
    Finish

    £112.34 (incl. VAT)

    £93.62 (ex. VAT)

    Quantity
    Please choose your colour
    Available for Delivery (See Delivery Options Below)

    Description

    PPG SigmaCover 456 HS, a two component high solids polyamide cured recoatable zinc phosphate epoxy primer/coating. A general-purpose epoxy primer/coating for steel and concrete structures in atmospheric exposure that can be recoated with various two-component and conventional coatings, even after long weathering periods.

    The primer/coating is free from lead- and chromate-containing pigments and has excellent rust preventing properties in industrial or coastal atmospheres, curing at temperatures down to -5°C (23°F).

    Features & Benefits


    • Used on the arch on Wembley Stadium, London
    • Available in 2,600+ colours, inc. RAL, BS, NCS & the new NCS 2050 colours
    • General-purpose epoxy primer/coating for steel and concrete structures in atmospheric exposure
    • Can be recoated with various two-component and conventional coatings, even after long weathering periods
    • Free from lead- and chromate-containing pigments
    • Excellent rust preventing properties in industrial or coastal atmospheres
    • Tough, with long-term flexibility
    • Cures at temperatures down to -5°C (23°F)
    • Good adhesion to steel
    • Easy application, both by airless spray and brush
    • No induction time
    • 6 hours pot life
    • Touch dry in 3 hours
    • Fully cured after 7 days
    • See below for more information on surface preparation, application details and curing times

     

    ReferenceColourSizeGloss Level
    215902Pure White (RAL 9010)20 litresEggshell
    192435Full RAL & BS4 litresEggshell
    192447Full RAL & BS20 litresEggshell

    Product Data


    Two component high solids polyamide cured recoatable zinc phosphate epoxy primer/coating

    Data for mixed product at 20°C (68°F)
    Number of componentsTwo
    Mass density1.4 kg/l (11.7 lb/US gal)
    Volume solids73 ± 2%
    VOC (Supplied)Directive 1999/13/EC, SED: max. 192.0 g/kg
    UK PG 6/23(92) Appendix 3: max. 277.0 g/l (approx. 2.3 lb/US gal)
    Recommended dry film thickness75 - 150 µm (3.0 - 6.0 mils) depending on system
    Theoretical spreading rate7.3 m²/l for 100 µm (293 ft²/US gal for 4.0 mils)
    Dry to touch6 hours
    Overcoating IntervalMinimum: 8 hours
    Maximum: Unlimited
    Full cure after4 days
    Shelf lifeBase: at least 24 months when stored cool and dry
    Hardener: at least 24 months when stored cool and dry

    Notes:

    • See below for more information on surface preparation, application details and curing times

    Surface Preparation


    Recommended Substrate Conditions and Temperatures

    Substrate conditions

    • Steel; blast cleaned to ISO-Sa2½, blasting profile 40 – 70 µm (1.6 – 2.8 mils)
    • Previous coat must be sound, dry and free from any contamination

     

    Substrate Temperature & Application Conditions


    • Substrate temperature during application and curing down to -5°C (23°F) is acceptable; provided the substrate is free from ice and dry
    • Substrate temperature during application and curing should be at least 3°C (5°F) above dew point

    Application


    Instructions for Use

    Mixing ratio by volume: base to hardener 80:20 (4:1)

    • The temperature of the paint should preferably be above 15°C (59°F), otherwise extra thinner may be required to obtain application viscosity
    • Adding too much thinner results in reduced sag resistance
    • Thinner should be added after mixing the components

     

    Induction Time


    Mixed Product Induction Time
    Mixed Product TemperatureInduction time
    Above 10°C (50°F)None
    Below 10°C (50°F)20 minutes

     

    Pot life


    • 4 hours at 20°C (68°F)

    Refer below for more information

     

    Air Spray


    Recommended thinner

    Volume of thinner

    • 0 - 10%, depending on required thickness and application conditions

    Nozzle orifice

    • 1.5 – 3.0 mm (approx. 0.060 – 0.110 in)

    Nozzle pressure

    • 0.3 - 0.4 MPa (approx. 3 - 4 bar; 44 - 58 p.s.i.)

     

    Airless spray


    Recommended thinner

    • THINNER 91-92

    Volume of thinner

    • 0 - 5%, depending on required thickness and application conditions

    Nozzle orifice

    • Approx. 0.48 mm (0.019 in)

    Nozzle pressure

    • 15.0 MPa (approx. 150 bar; 2176 p.s.i.)

     

    Brush/roller


    Recommended thinner

    • THINNER 91-92

    Volume of thinner

    • 0 – 5%

     

    Cleaning Solvent


    Spreading Rate and Film Thickness


    DFTTheoretical spreading rate
    75 µm (3.0 mils)9.7 m²/l (390 ft²/US gal)
    100 µm (4.0 mils)7.3 m²/l (293 ft²/US gal)
    150 µm (6.0 mils)4.9 m²/l (195 ft²/US gal)

    Overcoating interval for DFT up to 150 µm (6.0 mils)


    Overcoating with...Interval-5°C (23°F)5°C (41°F)10°C (50°F)20°C (68°F)30°C (86°F)40°C (104°F)
    Itself and various twopack epoxy coatingsMinimum48 hours20 hours16 hours8 hours6 hours4 hours
    MaximumUnlimitedUnlimitedUnlimitedUnlimitedUnlimitedUnlimited
    Polyurethane topcoatMinimum4 days40 hours32 hours16 hours12 hours8 hours
    MaximumUnlimitedUnlimitedUnlimitedUnlimitedUnlimitedUnlimited

    Notes:

    • Surface should be dry and free from any contamination

     

    Curing time for DFT up to 150 µm (6.0 mils)


    Substrate temperatureDry to HandleFull Cure
    -5°C (23°F)24 hours - 48 hours14 days
    0°C (32°F)24 hours - 30 hours10 days
    5°C (41°F)18 hours - 24 hours8 days
    10°C (50°F)18 hours6 days
    15°C (59°F)12 hours5 days
    20°C (68°F)8 hours4 days
    30°C (86°F)6 hours3 days
    40°C (104°F)4 hours48 hours

    Notes:

    • Adequate ventilation must be maintained during application and curing (please refer to information sheets 1433 and 1434)

     

    Pot Life (at application viscosity)


    Mixed product temperaturePot life
    10°C (50°F)8 hours
    15°C (59°F)5 hours
    20°C (68°F)4 hours
    30°C (86°F)2.5 hours
    35°C (95°F)2 hours

    Safety Precautions


    • For paint and recommended thinners, see information sheets information sheet 1430, information sheet 1431 and the relevant Material Safety Data Sheets in the attachments section above
    • This is a solvent-borne paint and care should be taken to avoid inhalation of spray mist or vapor, as well as contact between the wet paint and exposed skin or eyes

    References


    Product Details
    4144-890443

    Data sheet

    Manufacturer
    PPG
    For Use On
    Steel, Concrete
    Application Method
    Brush, Roller, Spray
    Sheen
    Eggshell
    Colour
    Fully Tintable
    Single, Two or Three Pack
    Two-Pack
    Pack Size
    4L, 20L
    Parts
    Two
    Solvent
    Epoxy
    Mixing Ratio
    4:1
    Suitable Substrates
    Steel, concrete
    Key Features
    Cures at low temperatures, can be recoated even after long weathering periods
    Application
    Brush, Roller, Spray
    Touch Dry (at 20°C)
    6 hours
    Dry to Handle (at 20°C)
    8 hours
    Dry to Recoat (at 20°C)
    8 hours
    Fully Cured (at 20°C)
    4 days
    Pot Life (at 20°C)
    4 hours
    Coverage
    7.3 m²/l for 100 µm
    Recommended Thinner/Cleaner
    THINNER 91-92/THINNER 90-53
    Unit Contents
    Base & hardener
    Compatible Primers
    -
    Compatible Topcoats
    -
    Max. Application Temperature
    -
    Min. Application Temperature
    -5°C (23°F)
    Density
    1.4 kg/l (11.7 lb/US gal)
    Solids by Volume
    73 ± 2%
    Heat Resistance (up-to)
    -
    VOC
    Directive 1999/13/EC, SED: max. 192.0 g/kg UK PG 6/23(92) Appendix 3: max. 277.0 g/l (approx. 2.3 lb/US gal)
    Shelf Life (from date of manufacture)
    24 months (base & hardener)
    UN Number (Activator)
    UN3469
    UN Number (Base)
    UN1263
    Base Type
    Solvent-Based
    Suitable For Use On
    Concrete
    Suitable For Use On
    Compatible Existing Coatings
    Suitable For Use On
    Steel
    Finish
    Eggshell
    Application Method
    Roller
    Application Method
    Brush
    Application Method
    Spray
    Usages
    Zinc Phosphate
    Usages
    Overcoatable
    Usages
    High Solids
    Usages
    Low Temperature
    Usages
    Anti-Corrosive
    Usages
    Tough/Durable
    Usages
    Direct to Metal
    Usages
    Flexible
    Usages
    Atmospheric
    Product Usage Type
    Primer & Midcoat
    Product Range
    SigmaCover
    Colour Family
    Black
    Colour Family
    Blue
    Colour Family
    Neutral
    Colour Family
    Brown
    Colour Family
    Orange
    Colour Family
    Anthracite Grey
    Colour Family
    Yellow
    Colour Family
    Green
    Colour Family
    White
    Colour Family
    Red
    Colour Family
    Pink
    Colour Family
    Purple
    Colour Family
    Grey
    Categorised As
    Metal Paints > Low Temperature Direct-to-Metal Paints
    Seasonal
    Cold Weather
    Product Type
    Epoxy
    Environment
    Atmospheric
    Environment
    Low Temperature
    Touch Dry/Dust Free (@ 20-25°C)
    6 hours
    Product Attributes
    High Solids
    Product Attributes
    Zinc Phosphate
    Product Attributes
    Flexible
    Product Attributes
    Anti-Corrosive
    Product Attributes
    Overcoatable
    Product Attributes
    Tough
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    PPG SigmaCover 456 HS is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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