PPG AquaCover 200

    PPG4867

    We no longer stock this product, but can recommend PPG AquaCover 400 as a great alternative.

    Please note: it is important to check that any alternative product is suitable for your requirements, as our suggestion is given in good faith but without warranty. If you are in any doubt please first contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to discuss your project.

    PPG AquaCover 200 is a two-component, polyamine-cured, waterborne epoxy primer.

    • General-purpose epoxy primer in protective coating systems for steel structures in atmospheric exposure.
    • Particularly suitable when solvents are not permitted because of health and safety reasons.
    • Excellent rust preventing properties in industrial or coastal atmospheres.
    • Good adhesion to steel and galvanized steel.
    • Free from lead- and chromate-containing pigments.
    • Can be overcoated with most dispersion and alkyd paints, and two-component durable finishes.
    • Easy application by brush/roller and (airless) spray.
    • Suitable for application on concrete.

    Quantity
    Product not available
    This Product has been Discontinued

    Description

    PPG AquaCover 200 is a two-component, polyamine-cured, waterborne epoxy primer.



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    Features & Benefits


    • General-purpose epoxy primer in protective coating systems for steel structures in atmospheric exposure.
    • Particularly suitable when solvents are not permitted because of health and safety reasons.
    • Excellent rust preventing properties in industrial or coastal atmospheres
    • Good adhesion to steel and galvanized steel.
    • Free from lead- and chromate-containing pigments.
    • Can be overcoated with most dispersion and alkyd paints, and two-component durable finishes.
    • Easy application by brush/roller and (airless) spray.
    • Suitable for application on concrete.



    Product Specification


    Technical Data
    PPG AquaCover 200
    Number of Components:Two
    Mass Density:1.3 kg/l (10.8 lb/US gal)
    Volume Solids:53 ± 2%
    VOC (supplied):Directive 1999/13/EC, SED: max. 29.0 g/kg)
    UK PG 6/23(92) Appendix 3: max. 6.0 g/l (approx. 0.1 lb/US gal)
    Recommended Dry Film Thickness:75 - 100 µm (3.0 - 4.0 mils) depending on system
    Theoretical Spreading Rate:7.1 m²/l for 75 µm (283 ft²/US gal for 3.0 mils)
    5.3 m²/l for 100 µm (213 ft²/US gal for 4.0 mils)
    Dry To Touch:1.5 hours
    Overcoating Interval:Minimum: 2 hours
    Maximum: 6 months
    Fully Cured:4 days
    Shelf Life:Base: at least 12 months when stored cool and dry
    Hardener: at least 6 months when stored cool and dry



    Drying Times


    Curing time for DFT up to 150 µm (6.0 mils)
    Substrate TemperatureDry To TouchDry To HandleFull Cure
    10°C (50°F)3 hours16 hours6 days
    20°C (68°F)1.5 hours5 hours4 days
    30°C (86°F)1 hour4 hours3 days
    40°C (104°F)45 minutes3 hours48 hours



    Overcoating interval for DFT up to 150 µm (6.0 mils)
    Overcoating with:Interval10°C (50°F)20°C (68°F)30°C (86°F)40°C (104°F)
    PPG AQUACOVER 400
    Minimum3 hours2 hours1 hour45 minutes
    Maximum6 months6 months6 months6 months
    SIGMADUR 520 and SIGMADUR 550
    Minimum24 hours16 hours12 hours8 hours
    Maximum6 months6 months6 months6 months



    Pot Life (at application viscosity)
    Substrate TemperatureDry To Touch
    10°C (50°F)4 hours
    20°C (68°F)3 hours
    30°C (86°F)2 hours
    40°C (104°F)1 hour



    Surface Preparation


    Substrate Conditions

    • Steel; blast cleaned to ISO-Sa2 or power tool cleaned to ISO-St2 for good corrosion protection.
    • Galvanized surfaces are variable and the preferred method of treatment is to lightly sweep blast followed by degreasing and cleaning.
    • Concrete; surface must be cured, clean, dry and free of desintegrated or chalky materials.

    Substrate Temperature & Application Conditions

    • Substrate temperature during application and curing should be above 10°C (50°F)
    • Substrate temperature during application and curing should be at least 3°C (5°F) above dew point.
    • Relative humidity during application and curing should not exceed 75%.



    Application Methods


    Mixing ratio by volume: base to hardener 70:30

    • The temperature of the mixed base and hardener should preferably be above 15°C (59°F), otherwise extra thinner may be required to obtain application viscosity.
    • Water should be added after mixing the components.
    • Adequate ventilation must be maintained during application and curing.
    • Must be protected from freezing at all times during storage and/or transport.

    Airless Spray:

    • Recommended thinner: Tap water.
    • Volume of thinner: 0 - 5%, depending on required thickness and application conditions.
    • Nozzle orifice: Approx. 0.48 mm (0.019 in).
    • Nozzle pressure: 15.0 MPa (approx. 150 bar; 2176 p.s.i.).

    Brush/Roller:

    • Recommended thinner: Tap water

    Volume Of Thinner

    • 0 – 5%

    Cleaning Solvent

    • Tap water and THINNER 40-25, THINNER 70-05 or THINNER 70-04

    Cleaning Procedures

    • Pulsator filter and tip filter must be taken out of the equipment and cleaned properly.
    • The following tables illustrate the cleaning procedure of the spray equipment when changing from spraying with solventborne paint to waterborne paints (table 1) and from waterborne paints to solvent-borne paints (table 2).



    Table 1: Cleaning procedure from solvent-borne to waterborne paints
    StepsCleaning Text
    1st cleaningTHINNER 90-53
    2nd cleaningTHINNER 40-25, THINNER 70-05 or THINNER 70-04
    3rd cleaningWith warm tap water of 30°C (86°F) to 35°C (95°F) after which waterborne paints can be sprayed.



    Table 2: Cleaning procedure from waterborne to solvent-borne paints
    StepsCleaning Text
    1st cleaningWarm tap water of 30°C (86°F) to 35°C (95°F)
    2nd cleaningTHINNER 40-25, THINNER 70-05 or THINNER 70-04
    3rd cleaningTHINNER 90-53



    Health & Safety


    • Although this is a waterborne paint, care should be taken to avoid inhalation of spray mist, as well as contact between the wet paint and exposed skin or eyes.
    • For further information please see the safety data sheets in the attachments section above.

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    Product Details
    PPG4867

    Data sheet

    Manufacturer
    PPG
    Water / Solvent Based
    Water
    For Use On
    Steel
    Application Method
    Airless Spray, Brush, Roller
    Sheen
    Eggshell
    Colour
    Standard / Ready Mixed
    VOC Levels
    Ultra-Low (5-49 g/l)
    Single, Two or Three Pack
    Two-Pack
    Pack Size
    16L
    Mixing Ratio
    Base to hardener 70:30
    Touch Dry (at 20°C)
    1.5 hours
    Dry to Handle (at 20°C)
    5 hours
    Fully Cured (at 20°C)
    4 days
    Pot Life (at 20°C)
    3 hours
    Coverage
    7.1 m²/l for 75 µm (283 ft²/US gal for 3.0 mils) - 5.3 m²/l for 100 µm (213 ft²/US gal for 4.0 mils)
    Recommended Thinner/Cleaner
    THINNER 90-53, THINNER 40-25, THINNER 70-05 or THINNER 70-04
    Compatible Topcoats
    PPG AQUACOVER 400, SIGMADUR 520 and SIGMADUR 550
    Min. Application Temperature
    Substrate temperature during application and curing should be above 10°C (50°F)
    Density
    1.3 kg/l (10.8 lb/US gal)
    Solids by Volume
    53 ± 2%
    VOC
    Directive 1999/13/EC, SED: max. 29.0 g/kg) UK PG 6/23(92) Appendix 3: max. 6.0 g/l (approx. 0.1 lb/US gal)
    Shelf Life (from date of manufacture)
    Base: at least 12 months when stored cool and dry. Hardener: at least 6 months when stored cool and dry.
    Recommended Dry Film Thickness
    75 - 100 µm (3.0 - 4.0 mils) depending on system
    UN Number (Base)
    UN3082
    Dry to Handle (at 10°C)
    16 hours
    Pot Life (at 10°C)
    4 hours
    Pot Life (at 10°C)
    4 hours
    Fully Cured (at 10°C)
    6 days
    Touch Dry (at 10°C)
    3 hours
    Base Type
    Water-Based
    Suitable For Use On
    Concrete
    Suitable For Use On
    Galvanised Steel
    Suitable For Use On
    Steel
    Finish
    Eggshell
    Application Method
    Brush
    Application Method
    Spray
    Application Method
    Roller
    Usages
    Atmospheric
    Usages
    Anti-Corrosive
    Product Usage Type
    Primer & Topcoat
    Product Range
    AquaCover
    Colour Family
    Beige
    Dry to Recoat (@ 20-25°C)
    2 hours
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    PPG AquaCover 200 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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