Carboline Carbomastic 615 AL

    1071A1NL

    We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.

    Carboline Carbomastic 615 AL is a two-component, high performance aluminium-filled epoxy for steel and concrete that has excellent resistance to water exposures. This coating exhibits outstanding moisture and surface tolerance during application, low temperature cure capability, and very fast cure response for quick return to service.

    • High solids, low VOC
    • Low temperature cure
    • Excellent wetting properties
    • Excellent surface tolerance
    • Excellent moisture tolerance on application
    • Fast cure response
    • Semi-gloss finish

    Quantity
    Product not available
    This Product has been Discontinued

    Description

    Carboline Carbomastic 615 AL is a two-component, high performance aluminium-filled epoxy for steel and concrete that has excellent resistance to water exposures. This coating exhibits outstanding moisture and surface tolerance during application, low temperature cure capability, and very fast cure response for quick return to service.

    Carbomastic 615 is ideal for industrial or heavy-duty marine environments for the protection of steel against salt-laden environments.

    Suitable for immersion service in fresh or salt water after 60-minute cure @24°C.



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    Features and Benefits


    • High solids, low VOC
    • Low temperature cure
    • Excellent wetting properties
    • Excellent surface tolerance
    • Excellent moisture tolerance on application
    • Fast cure response
    • Semi-gloss finish



    Product Specification


    Technical Data
    Carboline Carbomastic 615 AL
    Volume Solids:80% +/- 2%
    Theoretical Coverage Rate:1283 ft²/gal at 1.0 mils (31.5 m²/l at 25 microns)
    257 ft²/gal at 5.0 mils (6.3 m²/l at 125 microns)
    128 ft²/gal at 10.0 mils (3.1 m²/l at 250 microns)
    Allow for loss in mixing and application
    Dry Film Thickness:5 - 10 mils (127 - 254 microns) per coat
    Dry Temperature Resistance:Continuous: 93°C
    Non-Continuous: 121°C
    Wet Temperature Resistance:Immersion temperature resistance depends upon the exposure. Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specific information
    VOC Values:As Supplied : 172 g/l
    Thinner 2: 16 oz/gal: 2.07 lbs/gal (248 g/l)
    Topcoats:May be coated with acrylics, epoxies, alkyds, or polyurethanes
    Limitations:Epoxies lose gloss, discolour, and eventually chalk in sunlight exposure
    Flash Point:Part A: 43°C
    Part B: 32°C
    Mixed: 39°C
    Thinner 2: -5°C
    Shelf Life:Part A: 24 months 23°C
    Part B: 24 months 23°C
    Storage Temperature and Humidity:4°C - 38°C
    0-95% Relative Humidity



    Drying Times


    Curing Schedule
    Surface Temp.Dry to Topcoat MinimumMaximum Recoat TimeMinimum Cure for Immersion Service
    -7°C72 Hours45 Days7 Days
    2°C2 Days30 Days5 Days
    16°C8 Hours15 Days3 Hours
    24°C2 Hours7 Days1 Hour
    32°C90 Minutes3 Days1 Hour



    • These times are based on a 5.0 mil (125 micron) dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
    • Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze. Any haze or blush must be removed by water washing before recoating
    • Recoat intervals may vary from those listed above when using under intumescent fireproofing products
    • Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for recommended cure times before applying Carboline intumescent products
    • If the maximum recoat times have been exceeded, the surface must be abraded by sweep blasting or sanding prior to the application of additional coats
    • For force curing, contact Rawlins for specific requirements



    Surface Preparation


    General

    • Surfaces must be clean and dry
    • Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating in accordance with SSPC-SP 1 and follow the guidelines below

    Steel

    • Immersion: NACE No. 2/SSPC-SP 10 with a 2.0-3.0 mil (50-75 microns) surface profile
    • Non-Immersion: NACE No. 3/SSPC-SP 6 with a 2.0-3.0 mil (50-75 microns) surface profile for maximum protection. SSPC-SP 2, SSPC-SP 3, NACE No. 4/SSPC-SP 7, NACE/SSPC WJ-1 to WJ-4, or SSPC-SP 14 are also acceptable methods. For alternate methods contact Rawlins
    • When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product.

    Concrete

    • Concrete shall be designed, placed, cured, and prepared in accordance with NACE No. 6/SSPCSP 13, latest edition.
    • Abrade to remove all laitance, loose concrete, etc. and to create surface profile in accordance with ICRI CSP standards for the coating system

    Stainless Steel

    • SSPC-SP 16: for immersion service create 1.5 to 3 mils (38 to 75 microns) anchor profile



    Application Methods


    Product Information
    Mixing:Mix separately, then combine and mix in the following proportions:
    1 Gallon Kit = Part A: 0.8 Gallon; Part B: 0.2 Gallons
    5 Gallon Kit = Part A: 4 Gallons: Part B: 1 Gallon
    Thinning:Thin up to 12% by volume with Carboline Thinner 2
    Ratio:4:1 (Part A to Part B)
    Pot Life:1½ hours at 24°C and less at higher temperatures
    Pot life ends when coating becomes too viscous to use
    Spray Application (General)Hold gun 12-14 inches from the surface and at a right angle to the surface
    Conventional SprayPressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, .070” I.D. fluid tip and appropriate air cap
    Airless Spray:Pump Ratio: 30:1 min
    Volume Output: 2.5 gpm min.
    Material Hose: 3/8” I.D. min
    Tip Size: 0.017-0.021”
    Output PSI: 2000-2500 psi
    1/2" minimum I.D. material hose recommended
    Brush and Roller:Not recommended for tank lining applications except when striping welds.
    For non-immersion applications over damp surfaces, brush and roller is the preferred method
    Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding
    Avoid excessive re-brushing or re-rolling. For best results, tie-in within 10 minutes at 24°C
    Thin up to 11% by volume per gallon with Carboline Thinner 2. Use a short-nap synthetic roller cover with phenolic core



    Application Conditions


    Product Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum7°C-7°C-7°C0%
    Maximum32°C49°C38°C95%



    • Industry standards are for substrate temperatures to be above the dew point
    • For immersion conditions it is recommended to follow this procedure
    • For non-immersion conditions Carbomastic 615 can tolerate damp substrates
    • Special thinning and application techniques may be required above or below normal conditions
    • Do not apply to substrates with ice or ice crystal formation
    • Dehumidify or raise the temperature to eliminate ice on the substrate



    Health and Safety


    Clean Up

    • Use Thinner 2 or Acetone
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Read and follow all caution statements on this product data sheet and on the safety data sheet for this product
    • Employ normal workmanlike safety precautions

    Ventilation

    • When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
    • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
    • In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel
    • User should test and monitor exposure levels to ensure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator

    Caution

    • This product contains flammable solvents
    • Keep away from sparks and open flames
    • Refer to the product and safety data sheet in the attachments section above for further details
    Product Details
    1071A1NL

    Data sheet

    Manufacturer
    Carboline
    For Use By
    Consumer Use
    For Use On
    Steel, Concrete
    Application Method
    Brush, Roller, Spray
    Sheen
    Semi-Gloss
    Colour
    Standard / Ready Mixed
    Single, Two or Three Pack
    Two-Pack
    Pack Size
    15L
    Mixing Ratio
    4:1 (Part A to Part B)
    Coverage
    1283 ft²/gal at 1.0 mils (31.5 m²/l at 25 microns) - 257 ft²/gal at 5.0 mils (6.3 m²/l at 125 microns) - 128 ft²/gal at 10.0 mils (3.1 m²/l at 250 microns)
    Recommended Thinner/Cleaner
    Carboline Thinner 2
    Compatible Topcoats
    May be coated with acrylics, epoxies, alkyds, or polyurethanes
    Max. Application Temperature
    Material: 32°C - Surface: 49°C - Ambient: 38°C - Humidity: 95%
    Min. Application Temperature
    Material: 7°C - Surface: -7°C - Ambient: -7°C - Humidity: 0%
    Solids by Volume
    80% +/- 2%
    VOC
    As Supplied : 172 g/l
    Shelf Life (from date of manufacture)
    Part A: 24 months 23°C - Part B: 24 months 23°C
    Dry for Topcoat (at +20°C)
    2 Hours @ 24°C
    Recommended Dry Film Thickness
    5 - 10 mils (127 - 254 microns) per coat
    UN Number
    UN1263
    Pot Life
    1½ hours at 24°C
    Colour(s)
    Standard Colours
    Base Type
    Solvent-Based
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Carbomastic 615 AL is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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