Carboline Phenoline 385 is a two-component, high performance, high solids, epoxy lining that is recommended for a variety of petroleum storage products including 82°C crude oil, demineralized water 65°C, crude/water mixtures, fuel oil, jet fuel, biodiesel, and gasoline.
High solids; Low VOC formula
VOC compliant to current AIM regulations
Excellent for crude-oil storage
Excellent resistance to petroleum products
Excellent abrasion resistance
Excellent thermal shock resistance
Passes EI 1541 jet fuel gum test
This product is only available as PRICE ON APPLICATION - For more information and to place an order please contact us on 0113 2455450or email [email protected].
Carboline Phenoline 385 is a two-component, high performance, high solids, epoxy lining that is recommended for a variety of petroleum storage products including 82°C crude oil, demineralized water 65°C, crude/water mixtures, fuel oil, jet fuel, biodiesel, and gasoline. It is also a good choice for wastewater and water exposures.
Immersion temperature resistance depends upon exposure. Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specific information
Limitations:
Epoxies lose gloss, discolour, and eventually chalk in sunlight exposure
Flash Point:
Part A: 11°C (52°F)
Part B: 15°C (60°F)
Shelf Life:
Part A: 12 months at 24°C (75°F)
Part B: 6 months at 24°C (75°F)
Storage Temperature and Humidity:
4°C-43°C (40°-110°F )
0-100% Relative Humidity
Performance Data
Test Method
System
Results
Abrasion ASTM D 4060 (CS 17 Wheel, 1000 cycles, 1000 g load)
Two coats of Phenoline 385
94 mg loss
Thermal Shock 5 cycles (-70° to 200°F)
Two coats of Phenoline 385
Unaffected
Drying Times
Curing Schedule
Surface Temp
Dry to Recoat
Maximum Recoat Time
Final Cure Immersion
10°C (50°F)
36 Hours
30 Days
14 Days
16°C (60°F)
20 Hours
21 Days
10 Days
24°C (75°F)
10 Hours
14 Days
7 Days
32°C (90°F)
5 Hours
7 Days
5 Days
Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze. Any haze or blush must be removed by water washing before recoating
If the maximum recoat times have been exceeded, the surface must be abraded by sweep blasting or sanding prior to the application of additional coats
Food-grade exposures require force curing at 107°C for four hours. Raise temperature 1°C for every 30 minutes until temperature is reached. (Other curing temperatures in table below)
Metal Curing Time
66°C (150°F)
12 hours
79°C (175°F)
10 hours
93°C (200°F)
6 hours
107°C (225°F)
4 hours
Surface Preparation
General
Surfaces must be clean and dry
Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating
Steel
Immersion: SSPC-SP10
Surface Profile: 50-88 microns
Concrete or CMU
Immersion: Concrete must be cured 28 days at 24°C and 50% relative humidity or equivalent. Prepare surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete. Voids in concrete may require surfacing
Application Methods
Product Information
Mixing:
Power mix separately, then combine and power mix. Requires short 15-minute sweat-in time
Do not mix partial kits
Thinning:
Thinning will be required to properly atomize the mixed material. Thin up to 20% (25 oz/gal) with Thinner 2 or Thinner 76 (cooler conditions)
Use of thinners other than those supplied by Carboline may adversely affect product performance and void product warranty, whether expressed or implied
Ratio:
2:1 Ratio (A to B)
Pot Life:
1¼ Hours at 24°C (75°F)
2 Hours at 15.5°C (60°F)
Pot life ends when coating loses body and begins to sag. Pot life times will be less at higher temperatures.
Conventional Spray:
Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, 0.070” I.D. fluid tip and appropriate air cap
Adjust air pressure to approximately 50 psi at the gun and provide 10-20 lbs. of pot pressure
Airless Spray:
Pump Ratio: 30:1 (min.)
GPM Output: 2.5 (min.)
Material Hose: 3/8” I.D. (min.)
Tip Size: 0.017”-0.021”
Output PSI: 1500-2300
Filter Size: 60 mesh
Apply a 'mist' bonding pass:
Allow to dry approximately one minute but not long enough to allow film to completely dry. Apply crisscross multi-passes, moving gun at fairly rapid rate, maintaining a wet appearing film.
Fast multi-passes may be applied until you have a film thickness of approximately 4-6 mil/100-150 microns (approximately 5-7 wet mil/125-175 microns). Repeat this procedure for the second coat to obtain an 8-12 mil/200-300 microns DFT. Call Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for Q and A
Brush and Roller:
Recommended for small areas and repairs only. Use a high quality brush and apply a very light crisscross brush coat. Allow to dry for approximately 5 minutes. Then apply a heavy coat using a crisscross brush pattern. “Flow” the coating on rather than try to “brush out.” Allow to dry tackfree. Repeat until sufficient film thickness is obtained. Normally, a film thickness of 62-75 microns can be obtained per coat by this method
Brush:
Use a medium bristle brush
Roller:
Not recommended
Application Conditions
Product Conditions
Condition
Material
Surface
Ambient
Humidity
Minimum
10°C
10°C
10°C
0%
Maximum
32°C
52°C
43°C
80%
This product simply requires the substrate temperature to be above the dew point
Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
Special application techniques may be required above or below normal application conditions
Note: Prior to spray application, stripe brush all weld attachments and surface irregularities using Phenoline 385 thinned a minimum of 50% by volume with Thinner 2
In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
Read and follow all caution statements on this product data sheet and on the safety data sheet for this product and use personal protective equipment as directed
Employ normal workmanlike safety precautions
Ventilation
When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
User should test and monitor exposure levels to ensure all personnel are below guidelines
If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator
Refer to the product data sheet and safety data sheet in the attachments section above for further details.
Product Details
S385A1NL
Data sheet
Manufacturer
Carboline
For Use On
Steel, Concrete
Application Method
Brush, Roller, Spray
Sheen
Gloss
Colour
Standard / Ready Mixed
VOC Levels
Low (50-149 g/l)
Single, Two or Three Pack
Two-Pack
Pack Size
10L
Mixing Ratio
2:1 Ratio (A to B)
Coverage
1363 ft²/gal at 1.0 mils (33.5 m²/l at 25 microns) - 341 ft²/gal at 4.0 mils (8.4 m²/l at 100 microns) - 227 ft²/gal at 6.0 mils (5.6 m²/l at 150 microns)
Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.
These surface preparation kits for steel have been created to help provide customers with an easily accessible bundle of tools to aid in the preparation of steel surfaces in accordance with ISO 8501-1 (St2/3) and SSPC (SP 2/3).
Please click here for important information about these kits.
Kit Contents:
SET 1 (Hand Tools)
1 x Rust-Oleum...
• These colour samples are to be used for guidance only.
• Product contained within is generic to provide a close representation to your chosen colour.
• Should not be used to carry out any painting project, this is for colour selection purposes only and does not remove the need for you to ensure the correct product is chosen and tested for your application once a colour has been decided on.
• It is not a sample of the product you intend to purchase/use and cannot be used to test anything other than colour appearance.
• Notwithstanding any other provision of our conditions of sale, you agree and understand that many factors affect the colour of a painted product, including lighting, sheen level, method of application, batches variances number of coats and substrate surface.
• We cannot therefore promise that the colour of the product you ultimately purchase will exactly match the colour of this colour sample.
• Once you have selected a colour, you must purchase the smallest amount of the product you intend to use in your chosen colour and apply to a small, inconspicuous test area to be sure that it meets your expectations.
• Leave the product for 24 hours and then only buy more paint and/or apply more paint if you are completely happy with the results on the test area.
• We cannot be liable to you for any loss or damage if you have not complied with this process.
Colourmatch Service Disclaimer
• Notwithstanding any other provision of our conditions of sale, you agree and understand that many factors affect the colour of a painted product, including lighting, sheen level, method of application and product surface.
• We cannot therefore promise that the colour of the product you paint with the Kolorbond paint will exactly match the colour of the item you send to us.
• You must therefore purchase the smallest Kolorbond paint pot available first and then apply the paint to a small, and where possible hidden, test area of your product to be sure that it meets your expectations.
• Leave the product for 24 hours and then only buy more paint and/or apply more paint to your product if you are completely happy with the results on the test area.
• We cannot be liable to you for any loss or damage if you have not complied with this process.
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage. Two coats are normally recommended, please refer to the Product Data Sheet.
