Carboline Phenoline 385

    S385A1NL

    We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.

    Carboline Phenoline 385 is a two-component, high performance, high solids, epoxy lining that is recommended for a variety of petroleum storage products including 82°C crude oil, demineralized water 65°C, crude/water mixtures, fuel oil, jet fuel, biodiesel, and gasoline.

    • High solids; Low VOC formula
    • VOC compliant to current AIM regulations
    • Excellent for crude-oil storage
    • Excellent resistance to petroleum products
    • Excellent abrasion resistance
    • Excellent thermal shock resistance
    • Passes EI 1541 jet fuel gum test

    Quantity
    Product not available
    This Product has been Discontinued

    Description

    Carboline Phenoline 385 is a two-component, high performance, high solids, epoxy lining that is recommended for a variety of petroleum storage products including 82°C crude oil, demineralized water 65°C, crude/water mixtures, fuel oil, jet fuel, biodiesel, and gasoline. It is also a good choice for wastewater and water exposures.



    Click To Jump To Section:




    Features and Benefits


    • High solids; Low VOC formula
    • VOC compliant to current AIM regulations
    • Excellent for crude-oil storage
    • Excellent resistance to petroleum products
    • Excellent abrasion resistance
    • Excellent thermal shock resistance
    • Passes EI 1541 jet fuel gum test



    Product Specification


    Technical Data
    Carboline Phenoline 385
    Volume Solids:85% +/- 2%
    Theoretical Coverage Rate:

    33.5 m²/l at 25 microns

    8.4 m²/l at 100 microns

    5.6 m²/l at 150 microns

    Allow for loss in mixing and application
    Dry Film Thickness:102 - 152 microns per coat
    Two coats are normally recommended. Some service may require 12-14 mils DFT
    VOC Values:

    As Supplied: 119 g/l

    Thinner 2 : 25 oz/gal: 235 g/l

    Thinner 76 : 25 oz/gal: 235 g/l

    Dry Temp. Resistance:

    Continuous: 204°C (400°F)

    Product will discolour at this temperature

    Wet Temperature Resistance:Immersion temperature resistance depends upon exposure. Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specific information
    Limitations:Epoxies lose gloss, discolour, and eventually chalk in sunlight exposure
    Flash Point:

    Part A: 11°C (52°F)

    Part B: 15°C (60°F)

    Shelf Life:

    Part A: 12 months at 24°C (75°F)

    Part B: 6 months at 24°C (75°F)

    Storage Temperature and Humidity:4°C-43°C (40°-110°F )
    0-100% Relative Humidity



    Performance Data
    Test MethodSystemResults
    Abrasion ASTM D 4060 (CS 17 Wheel, 1000 cycles, 1000 g load)Two coats of Phenoline 38594 mg loss
    Thermal Shock 5 cycles (-70° to 200°F)Two coats of Phenoline 385Unaffected



    Drying Times


    Curing Schedule
    Surface TempDry to RecoatMaximum Recoat TimeFinal Cure Immersion
    10°C (50°F)36 Hours30 Days14 Days
    16°C (60°F)20 Hours21 Days10 Days
    24°C (75°F)10 Hours14 Days7 Days
    32°C (90°F)5 Hours7 Days5 Days



    • Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
    • Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze. Any haze or blush must be removed by water washing before recoating
    • If the maximum recoat times have been exceeded, the surface must be abraded by sweep blasting or sanding prior to the application of additional coats

    Food-grade exposures require force curing at 107°C for four hours. Raise temperature 1°C for every 30 minutes until temperature is reached. (Other curing temperatures in table below)

    Metal Curing Time
    66°C (150°F)12 hours
    79°C (175°F)10 hours
    93°C (200°F)6 hours
    107°C (225°F)4 hours



    Surface Preparation


    General

    • Surfaces must be clean and dry
    • Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating

    Steel

    • Immersion: SSPC-SP10
    • Surface Profile: 50-88 microns

    Concrete or CMU

    • Immersion: Concrete must be cured 28 days at 24°C and 50% relative humidity or equivalent. Prepare surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete. Voids in concrete may require surfacing



    Application Methods


    Product Information
    Mixing:

    Power mix separately, then combine and power mix. Requires short 15-minute sweat-in time

    Do not mix partial kits

    Thinning:

    Thinning will be required to properly atomize the mixed material. Thin up to 20% (25 oz/gal) with Thinner 2 or Thinner 76 (cooler conditions)

    Use of thinners other than those supplied by Carboline may adversely affect product performance and void product warranty, whether expressed or implied

    Ratio:2:1 Ratio (A to B)
    Pot Life:

    1¼ Hours at 24°C (75°F)

    2 Hours at 15.5°C (60°F)

    Pot life ends when coating loses body and begins to sag. Pot life times will be less at higher temperatures.

    Conventional Spray:

    Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, 0.070” I.D. fluid tip and appropriate air cap

    Adjust air pressure to approximately 50 psi at the gun and provide 10-20 lbs. of pot pressure

    Airless Spray:

    Pump Ratio: 30:1 (min.)

    GPM Output: 2.5 (min.)

    Material Hose: 3/8” I.D. (min.)

    Tip Size: 0.017”-0.021”

    Output PSI: 1500-2300

    Filter Size: 60 mesh

    Apply a 'mist' bonding pass:

    Allow to dry approximately one minute but not long enough to allow film to completely dry. Apply crisscross multi-passes, moving gun at fairly rapid rate, maintaining a wet appearing film.

    Fast multi-passes may be applied until you have a film thickness of approximately 4-6 mil/100-150 microns (approximately 5-7 wet mil/125-175 microns). Repeat this procedure for the second coat to obtain an 8-12 mil/200-300 microns DFT. Call Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for Q and A

    Brush and Roller:Recommended for small areas and repairs only. Use a high quality brush and apply a very light crisscross brush coat. Allow to dry for approximately 5 minutes. Then apply a heavy coat using a crisscross brush pattern. “Flow” the coating on rather than try to “brush out.” Allow to dry tackfree. Repeat until sufficient film thickness is obtained. Normally, a film thickness of 62-75 microns can be obtained per coat by this method
    Brush:Use a medium bristle brush
    Roller:Not recommended



    Application Conditions


    Product Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum10°C10°C10°C0%
    Maximum32°C52°C43°C80%



    • This product simply requires the substrate temperature to be above the dew point
    • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
    • Special application techniques may be required above or below normal application conditions
    • Note: Prior to spray application, stripe brush all weld attachments and surface irregularities using Phenoline 385 thinned a minimum of 50% by volume with Thinner 2



    Health and Safety


    Clean Up

    • Use Thinner 2 or Acetone
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Read and follow all caution statements on this product data sheet and on the safety data sheet for this product and use personal protective equipment as directed
    • Employ normal workmanlike safety precautions

    Ventilation

    • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
    • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
    • User should test and monitor exposure levels to ensure all personnel are below guidelines
    • If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator
    • Refer to the product data sheet and safety data sheet in the attachments section above for further details.
    Product Details
    S385A1NL

    Data sheet

    Manufacturer
    Carboline
    For Use On
    Steel, Concrete
    Application Method
    Brush, Roller, Spray
    Sheen
    Gloss
    Colour
    Standard / Ready Mixed
    VOC Levels
    Low (50-149 g/l)
    Single, Two or Three Pack
    Two-Pack
    Pack Size
    10L
    Mixing Ratio
    2:1 Ratio (A to B)
    Coverage
    1363 ft²/gal at 1.0 mils (33.5 m²/l at 25 microns) - 341 ft²/gal at 4.0 mils (8.4 m²/l at 100 microns) - 227 ft²/gal at 6.0 mils (5.6 m²/l at 150 microns)
    Recommended Thinner/Cleaner
    Carboline Thinner 2
    Max. Application Temperature
    Material: 32°C - Surface: 52°C - Ambient: 43°C - Humidity: 80%
    Min. Application Temperature
    Material: 10°C - Surface: 10°C - Ambient: 10°C - Humidity: 0%
    Solids by Volume
    85% +/- 2%
    VOC
    As Supplied: 1.00 lbs/gal (119 g/l)
    Shelf Life (from date of manufacture)
    Part A: 12 months at 24°C - Part B: 6 months at 24°C
    Recommended Dry Film Thickness
    4 - 6 mils (102 - 152 microns) per coat
    UN Number (Base)
    UN1263
    UN Number (Base)
    UN2924
    Dry to Recoat (at 10°C)
    36 Hours
    Pot Life
    1¼ Hours at 24°C, 2 Hours at 15.5°C
    Fully Cured
    10°C: 14 Days - 16°C: 10 Days - 24°C: 7 Days - 32°C: 5 Days
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


    Be the first to ask a question about this product!


    Question about the product

    * Required fields
    (read)
    Send

    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Phenoline 385 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


    You might also like

    Surface Preparation Kits for Steel

    These surface preparation kits for steel have been created to help provide customers with an easily accessible bundle of tools to aid in the preparation of steel surfaces in accordance with ISO 8501-1 (St2/3) and SSPC (SP 2/3). Please click here for important information about these kits. Kit Contents: SET 1 (Hand Tools)1 x Rust-Oleum...

    Price £21.53 (ex. VAT)
    In Stock and Available for Delivery