Carboline Phenoline Tank Shield

5319A1NL

Carboline Phenoline Tank Shield is a two-component, solvent-free, high performance epoxy coating designed as an internal tank, valve, and pipe lining for chemical or other commodity storage. It is a unique blend of resins and curing agents that allow batch mixing for ease of application.

  • Batch mix formulation, single leg airless spray
  • High impact resistance
  • Superior adhesion to steel
  • Excellent resistance to water and salt water
  • Resistance to a broad range of fuels
  • Resistant to hot water up to 82°C
  • Excellent abrasion resistance and flexibility
  • Can be applied down to 2°C
  • Can be applied as a single or multi-coat system
  • Non-blushing with a long recoat window
  • Low odour

**Available for delivery - see Delivery Options below**

Colour
Size
Finish
£396.00
VAT excluded

£475.20 Tax incl.
Quantity

Description

Carboline Phenoline Tank Shield is a two-component, solvent-free, high performance epoxy coating designed as an internal tank, valve, and pipe lining for chemical or other commodity storage. It is a unique blend of resins and curing agents that allow batch mixing for ease of application. Plural component spray equipment is not required.

The product is blush resistant and is typically applied at film thicknesses of 500 microns or thicker as needed (tank floors). It can handle exposures typically seen in the oil and gas industries, crude oils and fuels. It is resistant to NGL condensates, produced water, brines, and industrial process water.

Approvals

  • Complies with ANSI/ NSF Standard 61. For potable water applications: 1 or 2 coats to a maximum of 1250 microns
  • Passes EI 1541 jet fuel gum test



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Features and Benefits


  • Batch mix formulation, single leg airless spray
  • High impact resistance
  • Superior adhesion to steel
  • Excellent resistance to water and salt water
  • Resistance to a broad range of fuels
  • Resistant to hot water up to 82°C
  • Excellent abrasion resistance and flexibility
  • Can be applied down to 2°C
  • Can be applied as a single or multi-coat system
  • Non-blushing with a long recoat window
  • Low odour



Product Specification


Technical Data
Carboline Phenoline Tank Shield
Volume Solids: 99% +/- 1%
Theoretical Coverage Rate:

39.0 m²/l at 25 microns

3.2 m²/l at 300 microns

1.3 m²/l at 750 microns

Allow for loss in mixing and application
Dry Film Thickness:

Depends on service and existing condition of the substrate, product is typically applied in a one coat application at the appropriate film thickness depending on the application

Higher film thicknesses (1500+ microns) are used for more aggressive or abrasive conditions or for severely pitted steel (tank bottoms)

Maximum vertical film build is 750 microns

For potable water applications: 1 or 2 coats to a maximum of 1250 microns

VOC Values: As Supplied: 9 g/l
Wet Temp. Resistance: Immersion temperature resistance depends upon exposure, consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specific information
Primer:

Coating is normally applied direct to metal

May be applied over other primers as recommended by Rawlins

Flash Point:

Part A: 74 °C

Part B: 95 °C

Shelf Life: 12 months
Storage Temperature and Humidity: 4°C-43°C
0-90% Relative Humidity



Drying Times


Curing Schedule
Surface Temp Dry to Handle Immersion Service (Most Chemical Service)
2°C 74 Hours 7 Days
10°C 30 Hours 5 Days
24°C 10 Hours 3 Days
32°C 5 Hours 24 Hours



  • Dry to touch and dry to recoat is normally 6 hours at 24°C
  • Cure For Service: Cure for service times are dependent on curing conditions and expected immersion exposure. Film hardness (Shore D of 75 or greater) and/or solvent resistance (passes a 25 MEK solvent double-rubs*); are good indications that the lining is suitable for immersion service. Typically, this can be from 24-72 hours or longer depending on the curing conditions
  • Maximum recoat time is 30 days at 24°C and reduces in half for each additional 15°F increase of surface temperature. If the product has exceeded the maximum recoat time, de-gloss and roughen by light sanding or mechanically abrade the surface and remove dust prior to topcoating

*No significant colour pick-up and some down-glossing is acceptable



Surface Preparation


General

  • Surfaces must be clean and dry
  • Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating

Steel

  • Cleanliness: Abrasive blast to SSPC-SP10 (minimum)
  • Profile: Minimum 75 micron dense, sharp anchor profile free of peening, as measured by ASTM D 4417
  • Defects exposed by blasting must be repaired

Concrete

  • Clean and dry
  • Remove all loose, unsound concrete
  • Do not apply coating unless concrete has cured at least 28 days @ 21°C and 50% RH or equivalent
  • Prepare surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete
  • Voids in concrete may require filling/surfacing



Application Methods


Product Information
Mixing: Power mix separately, then combine and power mix. Do not mix partial kits
Thinning:

This product may be batch mixed and applied using standard airless spray equipment 

Important: Power mix each component separately, then combine and power mix until homogenous

Component Details for Colours:

  • Grey (N700): The Part A is black (N909) and the Part B is white (N800)
  • Blue (N100): The Part A is blue (N910) and the Part B is white (N800)
  • White (N800): The Part A is clear (N000) and the Part B is white (N800)
Ratio: 1:1 by volume (Part A to Part B)
Pot Life:

30 minutes at 24°C

Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for techniques to maximize pot life

General: This is a high solids coating and may require adjustments in spray techniques. Wet film thickness is easily and quickly achieved
Airless Spray:

Airless spray equipment capable of minimum 6000 psi (60:1 ratio or higher is preferred) with a minimum 180 cc lower

Fluid hose shall be minimum 3/8" I.D

Airless spray gun shall be rated minimum 7000 psi utilizing reverse-a-clean tips sizes 0.021-0.027” with fan size range between #5 to #9. A wider tip fan size facilitates break up and reduces fingering

Fixed ratio (1:1 by volume) plural component equipment may also be used if the material cannot be sprayed within the pot life of the mixed material

Plural spray rig shall have heated hoppers, heated hoses to a mixer manifold through (at least two) static mixers to a 15-25 ft. 3/8" I.D. whip hose

Premix the separate components prior to adding or incorporating into plural component equipment to break the gel

Do not heat material above 43°C



Application Conditions


Product Conditions
Condition Material Surface Ambient Humidity
Minimum 13°C 2°C 2°C 0%
Maximum 32°C 52°C 43°C 85%



  • This product requires the substrate temperature to be above the dew point
  • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
  • Special application techniques may be required above or below normal application conditions



Health and Safety


Clean Up

Safety

  • Read and follow all caution statements on this product data sheet and on the safety data sheets for this product and use personal protective equipment as directed
  • Employ normal workmanlike safety precautions
  • Refer to the product data sheet and safety data sheets in the attachments section above for further details
Product Details
5319A1NL

Data sheet

Manufacturer
Carboline
For Use On
Steel, Concrete
Application Method
Spray
Sheen
Gloss
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Two-Pack
Pack Size
20L
Mixing Ratio
1:1 by volume (Part A to Part B)
Coverage
1588 ft²/gal at 1.0 mils (39.0 m²/l at 25 microns) - 132 ft²/gal at 12.0 mils (3.2 m²/l at 300 microns) - 53 ft²/gal at 30.0 mils (1.3 m²/l at 750 microns)
Recommended Thinner/Cleaner
Carboline Thinner 2, Thinner 76
Max. Application Temperature
Material: 32°C - Surface: 52°C - Ambient: 43°C - Humidity: 85%
Min. Application Temperature
Material: 13°C - Surface: 2°C - Ambient: 2°C - Humidity: 0%
Solids by Volume
99% +/- 1%
VOC
As Supplied: 9 g/l
Shelf Life (from date of manufacture)
12 months
UN Number (Activator)
UN3066
UN Number (Base)
UN3082
Dry to Handle (at 10°C)
30 Hours
Pot Life
30 minutes at 24°C
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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