Carboline Phenoline Tank Shield Plus

1402A1NL

Carboline Phenoline Tank Shield Plus is a two-component, solvent free, low temperature cure, high performance epoxy lining designed to handle common cargoes in the oil and gas industry including crude oil, gasoline, jet fuels, and diesel. It is resistant to NGL condensates, produced water, brines, and industrial process water and can handle deionized water up to 82°C.

  • Excellent petrochemical resistance (fuels and crude)
  • High impact resistance - superior adhesion to steel
  • Excellent resistance to hot water and abrasion
  • Can be applied as low as 2°C
  • Tolerates low temperature excursions to -7°C during cure
  • Can be applied as a one-coat 20-60 mil system
  • Recommended as a petroleum tank bottom lining per API recommended practice 652
  • Non-blushing, single or multi-coat system - approved for potable water use

**Available for delivery - see Delivery Options below**

Colour
Size
Finish
£426.00
VAT excluded

£511.20 Tax incl.
Quantity

Description

Carboline Phenoline Tank Shield Plus is a two-component, solvent free, low temperature cure, high performance epoxy lining designed to handle common cargoes in the oil and gas industry including crude oil, gasoline, jet fuels, and diesel. It is resistant to NGL condensates, produced water, brines, and industrial process water. It can handle deionized water up to 82°C and is applied at film thicknesses of 500-1500 microns in a non-blushing, single coat application.

Tank Shield Plus has good elongation and proprietary reinforcement which enables it to bridge perforations which may occur from bottom side corrosion. Tank Shield Plus remains watertight over a hole in 2 atmospheres of head pressure. This product is also approved for use in potable water applications with tanks larger than 1000 gallons or pipes diameters larger than 12 inches.



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Features and Benefits


  • Excellent petrochemical resistance (fuels and crude)
  • High impact resistance
  • Superior adhesion to steel
  • Excellent hot water resistance
  • Excellent abrasion resistance
  • Can be applied as low as 2°C
  • Tolerates low temperature excursions to -7°C during cure
  • Can be applied as a one-coat 20-60 mil system
  • Recommended as a petroleum tank bottom lining per API recommended practice 652.
  • Tank Shield Plus is a thick film reinforced lining proven to provide integrity at 50 mils or greater where bottom side perforations may occur.
  • Non-blushing, single or multi-coat system
  • Approved for potable water use



Reasons To Use Polyclad ARO
Performance Feature Advantage Benefit
High build; solvent-free Ability to fill pits, apply in a single coat without risk of solvent-entrapment Longer service life and ease of application
1:1 mix ratio Ease of mixing Eliminates off-ratio mixing errors typical with higher ratios
Batch mix formula (Tank Shield) Single leg spray equipment can be used Ease of use; fewer personnel to “man” the equipment
Faster cure formula Faster handle time at lower temperatures Place tank back in service faster (normally 24 hours)



Product Specification


Technical Data
Carboline Phenoline Tank Shield Plus
Volume Solids: 100% +/- 0%
Theoretical Coverage Rate:

39.4 m²/l at 25 microns

2.0 m²/l at 500 microns

1.0 m²/l at 1000 microns

Allow for loss in mixing and application
Dry Film Thickness:

Depends on service and existing condition of the substrate, product is typically applied in a one coat application at the appropriate film thickness depending on the application.

Higher film thicknesses are used for more aggressive or abrasive conditions. DFT checked in accordance with SSPC PA2

VOC Values: As Supplied: 1 g/l
Primer:

Coating is normally applied direct to metal.

May be applied over other primers as recommended by Carboline.

Shelf Life: 12 months
Storage Temperature and Humidity: 4°C-43°C
0-90% Relative Humidity



Performance Data
Property and Test Method Tank Shield Plus
Hardness (Shore D) 75 typical
Adhesion Typical: 1700 psi
Abrasion Resistance 80 mg loss
Impact Resistance 36 inch pounds @25 mils DFT
Elongation 1.35%
Immersion

Crude oil (82°C)

Fuels (kerosene, gasoline, jet)

Process water/fluids DI water (82°C)

10-20% HCl (24°C)

10-50% H2 SO4 (24°C)



Drying Times


Curing Schedule
Surface Temp Dry to Handle Dry to Touch Immersion Service, for crude oil, unblended gasoline, and fuel oils Immersion Service; all other exposures Maximum Recoat
2°C 32 Hours 16 Hours 3 Days 14 Days 28 Days
13°C 15 Hours 8 Hours 48 Hours 10 Days 21 Days
24°C 4 Hours 2 Hours 24 Hours 4 Days 7 Days



  • Cure for Service: Cure for service times are dependent on substrate surface temperatures and material temperatures. When the film passes a 25-solvent double-rub* (ex: ethanol or MEK); the lining is suitable for immersion service. Typically, this can be from 24-72 hours or longer depending on the ambient temperatures. For recoating, if the product has exceeded the maximum recoat time, de-gloss and roughen by light sanding or mechanically abrade the surface and remove dust prior to topcoating.
  • Low Temperature Exposure: This product will tolerate drops in temperature to -7°C during its cure and will continue to cure when the temperature rises. Follow "Cure for Service" guideline listed above to determine when lining can be placed in service.

*No significant colour pick-up and some down-glossing is acceptable



Surface Preparation


General

  • Surfaces must be clean and dry
  • Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating

Steel

  • Cleanliness: Abrasive blast to SSPC-SP10 (minimum)
  • Profile: Minimum 75 microns dense, sharp anchor profile free of peening, as measured by ASTM D 4417
  • Defects exposed by blasting must be repaired

Concrete

  • Clean and dry
  • Remove all loose, unsound concrete
  • Do not apply coating unless concrete has cured at least 28 days @ 21°C and 50% RH or equivalent
  • Prepare surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete
  • Voids in concrete may require filling/surfacing



Application Methods


Product Information
Mixing: This product requires heated plural component spray equipment with multi-stage static mixers. It is recommended that two separate static mixers be used to ensure complete mixing. Small batch mixing (for touch-up) may be used provided the material is warmed to 38°C to facilitate catalysation and cure

Component Details for Colours:

  • Grey: Part A is grey (Z700) and the Part B is white (0907)
  • Blue: The Part A is blue (0100) and the Part B is white (0907)
  • White: The Part A is clear (0909) and the Part B is white (0907)
Thinning: No thinner is recommended
Clean-up Thinner: Carboline Thinner 2
Ratio: 1:1 by volume (Part A to Part B)
Pot Life: 15-20 minutes 38°C
General: This is a high solids coating and may require adjustments in spray techniques. Wet film thickness is easily and quickly achieved
Airless Spray:

Tank Shield Plus may be applied via single leg (batch mix) using conventional airless spray equipment.

Care must be taken when batch mixing due to the short pot life

Plural Component Airless Spray: The preferred application method utilizes a fixed ratio (1:1 by volume) plural component spray rig with heated hoppers, heated hoses to a mixer manifold through (at least two) static mixers to a 15 to 25 ft (¼” diameter) whip hose attached to an appropriate spray gun utilizing self-cleaning reverse-a-tips from 0.017-0.035 inches. Both the “A” and “B” side should be around 38-43°C. This will ensure proper catalysation and spraying of product.



Health and Safety


Clean Up

Safety

  • Read and follow all caution statements on this product data sheet and on the safety data sheets for this product and use personal protective equipment as directed
  • Employ normal workmanlike safety precautions

Ventilation

  • When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
  • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
  • In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel
  • Refer to the product data sheet and safety data sheets in the attachments section above for further details
Product Details
1402A1NL

Data sheet

Manufacturer
Carboline
For Use On
Steel, Concrete
Application Method
Spray
Sheen
Gloss
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Two-Pack
Pack Size
20L
Mixing Ratio
1:1 by volume (Part A to Part B)
Coverage
1604 ft²/gal at 1.0 mils (39.4 m²/l at 25 microns) - 80 ft²/gal at 20.0 mils (2.0 m²/l at 500 microns) - 40 ft²/gal at 40.0 mils (1.0 m²/l at 1000 microns)
Recommended Thinner/Cleaner
Carboline Thinner 2
Solids by Volume
100% +/- 0%
VOC
As Supplied: 1 g/l
Shelf Life (from date of manufacture)
12 months
Touch Dry
2°C: 16 Hours - 13°C: 8 Hours - 24°C: 2 Hours
Recommended Dry Film Thickness
Depends on service and existing condition of the substrate
UN Number
N/A
Pot Life
15-20 minutes 38°C
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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