Carboline Plasite 7122 HAR

131PA1NL

Carboline Plasite 7122 HAR is a two-component, lining-grade epoxy which has wide chemical resistance and is suitable for use as a chemically resistant coating for aggressive atmospheric exposures or as a lining for a variety of chemical exposures.

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  • Versatile coating with wide chemical resistance
  • Excellent abrasion resistance
  • Excellent resistance to fuels
  • Long history of performance
  • Cure for service in 7 days (at 21°C)

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  • Current colour: White
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Description

Carboline Plasite 7122 HAR is a two-component, lining-grade epoxy has wide chemical resistance and is suitable for use as a chemically resistant coating for aggressive atmospheric exposures or as a lining for a variety of chemical exposures. It is suitable for use in food-grade service where product purity (taste and odour) are critical. It has excellent abrasion and thermal shock resistance.



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Features and Benefits


  • Versatile coating with wide chemical resistance
  • Excellent abrasion resistance
  • Excellent thermal shock resistance
  • Excellent resistance to fuels
  • Cure for service in 7 days (at 21°C)
  • Long history of performance
  • Self-priming



Product Specification


Technical Data
Carboline Plasite 7122 HAR
Volume Solids: By Volume 56% +/- 2%
Theoretical Coverage Rate:

19.7 m²/l at 25 microns (802 ft²/gal at 1.0 mils)

3.3 m²/l at 150 microns (134 ft²/gal at 6.0 mils)

2.8 m²/l at 175 microns (115 ft²/gal at 7.0 mils)

Allow for loss in mixing and application
Dry Film Thickness:

152 - 178 microns (6 - 7 mils) per coat

Two multi-pass spray coats will produced 12-15 mil/300-375 micron DFT - recommended for immersion service

VOC Values:

As Supplied: 400 g/l Plasite Thinner 71: Thinned 10%: 437 g/l

VOC content varies between colours. Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for VOC of specific colours

Dry Temp. Resistance:

Non-Continuous: 204°C (400°F)

This product is not normally recommended for high temperature service, but will tolerate short excursions to 204°C (400°F)

Flash Point:

Part A: -4°C (24.8°F)

Part B: 999°C (1830°F)

Part C: 59°C (138°F)

Shelf Life:

24 months

Material stock can be turned upside down every 3 months to aid in ease of mixing

Storage Temperature and Humidity: 10-24°C (50-75°F)



Drying Times


Curing Schedule
Surface Temp Dry to Recoat Final Cure
21°C (70°F) 10 Hours 7 Days
29°C (85°F) 6 Hours 5 Days



  • Within 24 hours after coating is applied a minimum substrate temperature of 21°C (70°F) is required for proper polymerization



Curing Schedule
Surface Temp Dry to Recoat
54°C (130°F) 18 Hours
60°C (140°F) 10 Hours
66°C (150°F) 6 Hours
77°C (170°F) 3.5 Hours
88°C (190°F) 2 Hours



  • The chart above outlines the cure for service (immersion) times when the Force Cure schedule below is followed

Force Cure

  • NOTE: Temperatures listed for 130°F and above are for force cure
  • Force curing at elevated temperature will increase resistance to certain exposures. When exposure is severe, force curing is recommended to obtain maximum resistance and service life
  • Allow an air-dry time of 2-5 hours @ 21-37°C before heat curing. After air drying the substrate temperature should be raised by approximately 15°C each 30 minutes until the desired force cure temperature is reached
  • Final cure may be checked by exposing coated surface to MIBK for ten minutes. If no dissolving and only minor softening of film occurs the curing can be considered complete. The film should reharden after exposure if cured

Surface Preparation


Steel

  • Immersion Service or Aggressive Chemical Exposures (Spill/Fume)
  • Abrasive clean to an SSPC-SP10 or NACE No. 2 (Near-White metal surface)
  • Profile: 25-75 microns
  • Non-Immersion (Atmospheric)
  • Preferred: SSPC-SP6; Where abrasive blasting is not permitted or practical, clean per SSPC-SP3 to yield a rough (non-polished) surface

Galvanised Steel

Aluminium

  • Surface shall be clean and grease free with a blast produced anchor pattern or “tooth” as described earlier under steel. In addition, the blasted surface shall be given a chemical treatment
  • For immersion, blasting with sharp grit followed by the chemical surface treatment is required

Concrete or CMU



Application Methods


Product Information
Mixing: Mix the Part A and part C separately, then add the Part C to the Part A and mix thoroughly. The B (powder) can then be mixed slowly into the liquid. The mixture should stand approximately 30 minutes to "sweat in" before use
Thinning:

Thinning will be necessary to spray this coating

Thin up to 10% for normal temperatures and add up to 20% thinner for higher temperatures if necessary

Use Plasite Thinner 71 (a medium-fast thinner) for internal tank lining; and Plasite Thinner 19 (a slower thinner) for exterior (hot or windy) conditions

Pot Life: 24 hours at 21°C and less at higher temperatures
Spray Application (General):

Spray gun should provide an 8-12 inch-wide spray pattern with best possible atomization. Apply a “mist” bonding pass. Allow to dry approximately one minute but not long enough to allow film to completely dry

Apply crisscross multi-passes, moving gun at fairly rapid rate, maintaining a wet appearing film. Observe the coating surface, and when it appears to be flowing together you will have an average 150-175 microns wet film. By allowing the solvents to flash-off for a few minutes, several faster multi-passes may be applied until you have a film thickness of approximately 150-175 microns - approximately 10-12 wet mils. Repeat above procedure for second coat-obtain a film of 250-300 microns DFT

Conventional Spray:

Air pressure: 50 psi at the gun

Pot Pressure: 10-15 psi

Airless Spray:

Fluid Pressure: 1500-1800 psi

Tip Size: 0.015-0.021 inches

Brush:

Recommended for small areas and repairs only. Use a high-quality brush and apply a very light crisscross brush coat. Allow to dry for approximately 5 minutes. Then apply a heavy coat using a crisscross brush pattern. “Flow” the coating on rather than try to “brush out.” Allow to dry tack free. Repeat until sufficient film thickness is obtained. Normally a film thickness of 62-75 microns can be obtained per coat by this method

Note: must be agitated frequently



Health and Safety


Clean Up

  • Use Carboline Thinner 71
  • In case of spillage, absorb and dispose of in accordance with local applicable regulations

Safety

  • Observe the precautionary notices on the container label, and read the Material Safety Data Sheet before use
  • Employ normal workmanlike safety precautions

Ventilation

  • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
  • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
  • User should test and monitor exposure levels to ensure all personnel are below guidelines
  • If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator

Caution

  • Fire and explosion hazards: This product contains less than 1% volatile components, however, vapours are heavier than air and can travel long distances, ignite and flash back
  • Eliminate all Ignitions sources. Keep away from sparks and open flames
  • All electrical equipment and installations should be made and grounded in accordance with applicable local regulations
  • In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
  • Refer to the product data sheet and safety data sheets in the attachments section above for further details
Product Details
131PA1NL

Data sheet

Manufacturer
Carboline
For Use On
Steel, Galvanized Steel, Aluminium, Concrete
Application Method
Brush, Spray
Sheen
Semi-Gloss
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Three-Pack
Pack Size
3.79L Kit, 19.93L Kit
Coverage
19.7 m²/l at 25 microns (802 ft²/gal at 1.0 mils), 3.3 m²/l at 150 microns (134 ft²/gal at 6.0 mils), 2.8 m²/l at 175 microns (115 ft²/gal at 7.0 mils)
Recommended Thinner/Cleaner
Carboline Thinner 71
Solids by Volume
56% +/- 2%
Heat Resistance (up-to)
204°C Non-Continuous
VOC
As Supplied: 400 g/l
Shelf Life (from date of manufacture)
24 months
Recommended Dry Film Thickness
152 - 178 microns (6 - 7 mils) per coat
UN Number (Activator)
UN3470
UN Number (Base)
UN1263
Pot Life
24 hours at 70°F (21°C) and less at higher temperatures
Dry to Recoat
21°C: 7 Days - 29°C: 5 Days
Fully Cured
21°C: 5 Days - 29°C: 5 Days
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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