Carboline Plasite 9060

156PA1NL

Carboline Plasite 9060 is a two-component, high solids modified epoxy cured with an amine adduct curing agent. Designed specifically as a highly chemical-resistant, non-toxic, tank lining.

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  • Excellent overall chemical resistance to a wide range of acids, alkalies and solvents
  • Particularly good abrasion resistance and flexibility
  • Surface will normally be tack-free in 10 to 12 hours (at 21°C)
  • Curing will take place in 5 days (at 32.2°C - or 7 days at 21°C)
  • Self-priming
  • Resistant to continous dry temperatures of up to 121°C (204°C for short periods)

Colour
Size
Quantity

Description

Carboline Plasite 9060 is a two-component, high solids modified epoxy cured with an amine adduct curing agent. Designed specifically as a highly chemical-resistant, non-toxic, tank lining.



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Features and Benefits


  • Excellent overall chemical resistance to a wide range of acids, alkalies and solvents
  • Particularly good abrasion resistance and flexibility
  • Tack-free in 10 to 12 hours at 21°C
  • Cured for service in 7days at 21°C
  • Self-priming



Product Specification


Technical Data
Carboline Plasite 9060
Volume Solids: 80% +/- 2%
Theoretical Coverage Rate:

31.5 m²/l at 25 microns

5.2 m²/l at 150 microns

4.5 m²/l at 175 microns

Allow for loss in mixing and application
Primer: Self-priming
Dry Film Thickness:

152 - 178 microns per coat

Two coats will produce a 300-375 microns film for immersion service

VOC Values:

As Supplied: 165 g/l ± 2%

VOC Content varies between colours.

Contact Rawlins for VOC of specific colours

Dry Temp. Resistance:

204°C for short periods: 121°C continuous.

Immersion temperatures depend on chemical service

Flash Point:

Part A: -4°C

Part B: -4°C

Shelf Life:

12 months at 21°C

Film build drops upon aging



Performance Data
Test Method System Results
*Abrasion Resistance (Taber CS-17 Wheel, 1000 gram weight, 1000 cycles) Plasite 9060 12-15 mils (300-375 microns) 70 milligrams average loss
*Surface Hardness (ASTM Method D4366-84) Konig Pendulum (Glass Standard = 250 seconds) Plasite 9060 12-15 mils (300-375 microns) 152 seconds
NACE TM 0174 methodB, testing @ 100°F (38°C) Plasite 9060 12-15 mils (300-375 microns)

Gasoline OK

Methyl ethyl ketone OK

Methyl Alcohol OK

NACE TM 0174 methodB, testing @ 150°F (65.5°C) Plasite 9060 12-15 mils (300-375 microns)

Ethyl Alcohol OK

Ammonium Nitrate 65% OK

Green Liquor Sulfate Process OK

NACE TM 0174 methodB, testing @ 180°F (82°C) Plasite 9060 12-15 mils (300-375 microns)

Sodium Hydroxide OK

Potassium Chloride 50% OK

Fatty Acid OK

NACE TM 0174 methodB, testing @ 210°F (99°C) Plasite 9060 12-15 mils (300-375 microns)

Crude Oil OK

Ethylene Glycol 30% OK

1,1,1, Trichloroethane OK

Thermal Shock Plasite 9060 12-15 mils (300-375 microns) Unaffected 5 cycles, minus -70°F (-57°C) to plus 200°F (93°C)



*Note: Above tests were conducted on film cured at 65.5°C

Chemical Resistance

  • These tests were conducted on mild steel panels
  • The panels are one-half immersed in the solution for the noted time with no effect to the coating
  • Plasite 9060 can also be used for more aggressive exposures (acids) for intermittent (splash or fume) use
  • Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specific recommendations



Drying Times


Curing Schedule
Surface Temp Cure for Service Immersion Service (Most Chemical Service)
21°C 12 Hours 7 Days
32°C 9 Hours 5 Days
41°C 6 Hours 4.5 Days



Drying Time

  • Surface will normally be tack-free in 10 to 12 hours at 21°C.
  • Curing will take place in 5 days at 32.2°C and 7 days at 21°C
  • For food grade service contact Rawlins for specific cure instructions

Recoat Time

  • Must be topcoated within two weeks for metal temperature exposure to 54.4°C
  • For temperature exposure of 55-66°C, must be topcoated in a maximum of 24 hours

Curing

  • Normally curing will take place in 5 days at 32.2°C and 7 days at 21°C
  • This coating should not be applied when air temperature or temperature of surface to be coated is below 10°C
  • Within 24 hours after coating is applied, a minimum substrate temperature of 21°C is required for proper polymerization. In order to insure the complete removal of solvents and odour, force curing is generally recommended when coating is to be used in food related service
  • Force cure as follows: An air-dry time of 2 to 5 hours at temperatures from 21°C to 37.8°C should be allowed before force curing.
  • After the air dry period substrate temperature should be raised approximately 18°C each 30 minutes until the desired force curing metal temperature is reached. Curing time begins when the specific substrate temperature is reached
  • Non-Food related services: 36 hours @ 49°C, 18 hours @ 55°C, 10 hours @ 60°C, 6.0 hours @ 65°C, 4.5 hours @ 71°C, 3.5 hours @ 77°C, 2.5 hours @ 82°C, 2 hours @ 88°C, 1.75 hours @ 93°C
  • Final cure may be checked by exposing coated surface to MIBK for ten minutes. If no dissolving and only minor softening of film occurs, the curing can be considered complete. The film should reharden after exposure if cured. Epoxies may form an amine blush under some conditions. Blush must be removed before coating or placing in some services



Surface Preparation


Preparation
General:

Surfaces must be clean and dry

Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating

Steel: Immersion: SSPC-SP10 Non-Immersion: SSPC-SP6 Surface Profile: 2.0-3.0 mils (50-75 micron)
Aluminium: Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for recommendations
Concrete or CMU: Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for recommendations



Application Methods


Product Information
Mixing:

Power mix coating separately, then add curing agent slowly and mix completely.

Do not mix partial kits

Thinning:

Thinner 225 E is the preferred thinner

Thinners 246, or Plasite Thinner 71 may also be used as alternates depending on temperatures

The amounts required will vary depending upon air and surface temperatures and application equipment

Normal application temperatures and conditions will require approximately 5 to 10% by volume

Ratio: 4:1 A:B
Pot Life: Approximately 1 hour at 21°C
Spray Application (General): All spray equipment should be thoroughly cleaned of contaminants
Conventional Spray: Pressure pot equipped with dual regulators, 3/8” (9.5 mm) I.D. minimum material hose, 0.055-0.070” (0.38-0.53mm) I.D. fluid tip and appropriate air cap
Airless Spray:

Pump Ratio: 30:1 (min.)

Output: 3.0 GPM (11.5 LPM) (min.)

Material Hose: 3/8” (9.5 mm) I.D. (min.)

Tip Size: .015-.021” (0.38-0.53mm)

Output PSI: 2100-2300 (145-160 bar)

Filter Size: 60 mesh

Brush:

Not recommended for tank lining applications except when striping welds and touching up

Use short-nap solvent resistant roller

Use medium bristle brush



Health and Safety


Clean Up

Safety

  • Observe the precautionary notices on the container label, and read the material safety data sheet before use
  • Employ normal workmanlike safety precautions

Ventilation

  • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
  • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
  • User should test and monitor exposure levels to ensure all personnel are below guidelines
  • If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator

Caution

  • This product contains flammable solvents
  • Keep away from sparks and open flames
  • All electrical equipment and installations should be made and grounded in accordance with regulations
  • Refer to the product data sheet and safety data sheets in the attachments section above for further details
Product Details
156PA1NL

Data sheet

Manufacturer
Carboline
For Use On
Steel, Aluminium, Concrete
Application Method
Brush, Spray
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Two-Pack
Pack Size
3.79L Kit, 18.93L Kit
Mixing Ratio
4:1 A:B
Coverage
31.5 m²/l at 25 microns, 5.2 m²/l at 150 microns, 4.5 m²/l at 175 microns
Recommended Thinner/Cleaner
Carboline Thinner 2, Thinner 71, Thinner 225 E, Thinner 246
Solids by Volume
80% +/- 2%
Heat Resistance (up-to)
204°C for short periods: 121°C continuous.
VOC
As Supplied: 1.37 lbs/gal (165 g/l) ± 2%
Shelf Life (from date of manufacture)
12 months at 21°C
Recommended Dry Film Thickness
152 - 178 microns per coat
UN Number (Activator)
UN3469
UN Number (Base)
UN1263
Pot Life
Approximately 1 hour at 21°C
Fully Cured
21°C: 12 Hours, 32°C: 9 Hours, 41°C: 6 Hours
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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