Carboline Polyclad 777 Fast-Set is a two-component, high performance 100% solids structural polyurethane designed to provide superior corrosion protection for steel, ductile iron and concrete pipe.
This product is only available as PRICE ON APPLICATION - For more information and to place an order please contact us on 0113 2455450 or email [email protected].
Carboline Polyclad 777 Fast-Set is a two-component, high performance 100% solids structural polyurethane designed to provide superior corrosion protection for steel, ductile iron, and concrete pipe. Tenacious adhesion and high impact resistance allow its use in the harshest environments. It forms a dense, long-term impermeable barrier that is ready for service moments after application through a snap-set cure mechanism.
Typical uses include steel pipeline exteriors, steel valves andamp; fittings, steel pilings, steel poles (above andamp; below ground), buried tank exteriors, penstocks. No primer is required. Available in snap, fast, medium, and slow set times.
Due to its aromatic composition Polyclad 777 will tend to yellow or darken in exterior UV exposure.
This will not affect performance.
| Technical Data | |
|---|---|
| Carboline Polyclad 777 Fast-Set | |
| Volume Solids: | 100% +/- 1% |
| Theoretical Coverage Rate: |
39.4 m²/l at 25 microns 1.6 m²/l at 625 microns 0.3 m²/l at 3125 microns |
| Allow for loss in mixing and application | |
| Primer: | None needed - direct to steel |
| Topcoats: | Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] |
| Dry Film Thickness: |
635 - 1016 microns For most applications on steel 635 - 3175 microns For other applications on steel, depending on service conditions |
| VOC Values: | As Supplied: 5 g/l |
| Approvals: | Meets requirements of AWWA C222-08 Meets requirements of BS EN ISO 10290-2002 |
| Limitations: |
Due to its aromatic composition Polyclad 777 will tend to yellow or darken in exterior UV exposure This will not affect performance |
| Flash Point: |
Part A 177 °C Part B 166 °C |
| Shelf Life: |
Part A: Min. 12 months at 24°C Part B: Min. 12 months at 24°C |
| Storage and Humidity: | 4-43°C 0-100% Relative Humidity |
| Curing Schedule | |||
|---|---|---|---|
| Test Method | Results | ||
| Abrasion Resistance ASTM D4060 | 58 mg loss | ||
| Adhesion to Steel ASTM D4541 | Min. 1500 psi* | ||
| Cathodic Disbondment ASTM G-95 | <= 9 mm | ||
| Chemical Resistance ATSM D543 | Pass 30-day immersion | ||
| Dielectric Strength D149 | > 700 V/mil | ||
| Flexibility ASTM D522 | Pass 3 inch 180 degrees | ||
| Hardness: ASTM D2240 Shore D | > 70 Shore D | ||
| Impact Resistance ASTM D2794 | 128 in-lbs | ||
| Impact Resistance ASTM G14 | 101 in-lbs | ||
| Tensile Strength ASTM D412 | 4000 + psi | ||
| Water Absorption ASTM D570 | < 1.6% | ||
| Curing Schedule | |||
|---|---|---|---|
| Surface Temp | Dry to Handle | Dry to Touch | |
| 24°C | 9 Minutes | 90 Seconds | |
| Preparation | |
|---|---|
| General: |
Steel or ductile iron: Remove dirt/dust/grease/oil following SSPC-SP1 Abrasive blast to SSPC-SP10 Achieve a 75-125 micron "angular" anchor profile Ensure dust/smut from blasting operation does not interfere with adhesion, prefer two maximum on ISO 8502-3 test Apply product prior to any flash rusting or contamination fallout |
| Product Information | |
|---|---|
| Mixing: |
Power mix part B until the pigments are dispersed into a homogeneous liquid Do not batch mix parts A and B Do not thin. |
| Airless Spray: |
Use only heated plural component airless equipment Plural airless pump must have a 1:1 ratio capability along with 1.25 gallons per minute with a fluid pressure up to 3,000 psi Use a paint system setup that can transfer coatings from heated drums to the proportioners and maintain heated material to the spray tips Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specifics |
| Conditions | ||||
|---|---|---|---|---|
| Condition | Material | Surface | Ambient | Humidity |
| Minimum | 52°C | -18°C | 2°C | 0% |
| Maximum | 66°C | 49°C | 49°C | 85% |
| Optimum | 54°C | 21°C | 21°C | 0% |
Clean Up
Safety
Caution
Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.
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• These colour samples are to be used for guidance only.
• Product contained within is generic to provide a close representation to your chosen colour.
• Should not be used to carry out any painting project, this is for colour selection purposes only and does not remove the need for you to ensure the correct product is chosen and tested for your application once a colour has been decided on.
• It is not a sample of the product you intend to purchase/use and cannot be used to test anything other than colour appearance.
• Notwithstanding any other provision of our conditions of sale, you agree and understand that many factors affect the colour of a painted product, including lighting, sheen level, method of application, batches variances number of coats and substrate surface.
• We cannot therefore promise that the colour of the product you ultimately purchase will exactly match the colour of this colour sample.
• Once you have selected a colour, you must purchase the smallest amount of the product you intend to use in your chosen colour and apply to a small, inconspicuous test area to be sure that it meets your expectations.
• Leave the product for 24 hours and then only buy more paint and/or apply more paint if you are completely happy with the results on the test area.
• We cannot be liable to you for any loss or damage if you have not complied with this process.
• Notwithstanding any other provision of our conditions of sale, you agree and understand that many factors affect the colour of a painted product, including lighting, sheen level, method of application and product surface.
• We cannot therefore promise that the colour of the product you paint with the Kolorbond paint will exactly match the colour of the item you send to us.
• You must therefore purchase the smallest Kolorbond paint pot available first and then apply the paint to a small, and where possible hidden, test area of your product to be sure that it meets your expectations.
• Leave the product for 24 hours and then only buy more paint and/or apply more paint to your product if you are completely happy with the results on the test area.
• We cannot be liable to you for any loss or damage if you have not complied with this process.
