Carboline Polyclad 777 PL

    8869A1NL
    CAR3727

    Please contact our technical team on 0113 2455450 (option 2) to order this product.

    Carboline Polyclad 777 PL is a two-component, high performance 100% solids structural polyurethane designed to provide superior corrosion protection for steel, ductile iron, and concrete pipe. Tenacious adhesion and high impact resistance allow its use in the harshest environments.

    This product is available as POA. Click here to email us for more information

    • Fast curing increases throughput
    • Excellent abrasion resistance
    • Cure for service in up to 1 hour at 24°C
    • Low VOC
    • Superior wetting properties for outstanding adhesion
    • Mix ratio of 1:1 with easy application properties

    Professional use only - from the 24th August 2023, adequate training is required before industrial or professional use of this product.

    Should you require training, visit - https://www.safeusediisocyanates.eu/

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    Please Contact our Technical Team on 0113 245 5450 (ext. 2) to Order this Product

    Description

    Professional use only - from the 24th August 2023, adequate training is required before industrial or professional use of this product.

    Should you require training, visit - https://www.safeusediisocyanates.eu/

    Carboline Polyclad 777 PL is a two-component, high performance 100% solids structural polyurethane designed to provide superior corrosion protection for steel, ductile iron, and concrete pipe. Tenacious adhesion and high impact resistance allow its use in the harshest environments. It forms a dense, long-term impermeable barrier that is ready for service moments after application through a fast-set cure mechanism. No primer is required.



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    Features and Benefits


    • Fast curing increases throughput
    • Excellent abrasion resistance
    • Cure for service in up to 1 hour at 24°C
    • Low VOC
    • Superior wetting properties for outstanding adhesion
    • Mix ratio of 1:1 with easy application properties
    • Can be topcoated with Carbothane series of products
    • Unlimited film build with single or multi-pass coats



    Product Specification


    Technical Data
    Carboline Polyclad 777 PL
    Typical Uses:

    Steel pipeline exteriors, steel valves and fittings, steel pilings, steel poles (above and below ground), buried tank exteriors, penstocks

    Also, other applications requiring high abrasion resistance, rapid cure and superior corrosion protection for steel

    Volume Solids:100% +/- 1%
    Theoretical Coverage Rate:

    39.4 m²/l at 25 microns

    1.6 m²/l at 625 microns

    0.3 m²/l at 3125 microns

    Allow for loss in mixing and application
    Primer:None needed - direct to steel
    Topcoats:Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected]
    Dry Film Thickness:

    635 - 1016 microns for most applications on steel

    635 - 3175 microns for other applications on steel, depending on service conditions

    VOC Values:As Supplied: 5 g/L
    Approvals:Meets requirements of AWWA C222-08
    Limitations:

    Due to its aromatic composition Polyclad 777 will tend to yellow or darken in exterior UV exposure

    This will not affect performance

    Flash Point:

    Part A 199 °C

    Part B >93 °C

    Shelf Life:

    Part A: Min. 12 months at 24°C

    Part B: Min. 24 months at 24°C

    Storage and Humidity:4-43°C 0-100% Relative Humidity



    Curing Schedule
    Test MethodSystemResults
    Abrasion Resistance ASTM D40601 Coat Polyclad 777 PL27 mg loss
    Adhesion to Steel ASTM D45411 Coat Polyclad 777 PLMin. 1500 psi
    Cathodic Disbondment ASTM G-951 Coat Polyclad 777 PL<= 9 mm
    Chemical Resistance ATSM D5431 Coat Polyclad 777 PLPass 30-day immersion
    Dielectric Strength D1491 Coat Polyclad 777 PL> 500 V/mil
    Flexibility ASTM D5221 Coat Polyclad 777 PLPass 3 inch 180 degrees
    Hardness: ASTM D2240 Shore D1 Coat Polyclad 777 PL> 70 Shore D
    Impact Resistance ASTM D27941 Coat Polyclad 777 PL128 in-lbs
    Impact Resistance ASTM G141 Coat Polyclad 777 PL101 in-lbs
    Tensile Strength ASTM D4121 Coat Polyclad 777 PL4000 + psi
    Water Absorption ASTM D5701 Coat Polyclad 777 PL< 1.6%



    Drying Times


    Curing Schedule
    Surface TempDry to HandleDry to TouchCure for Service
    24°C15 Minutes120 Seconds1 Hour



    • Lower metal temperatures will slow the dry time and higher metal temperatures will speed up dry time
    • Product is ready for holiday testing as soon as it reaches its dry-to-handle state
    • It is ready for service when the hardness reaches Shore D 70 (typically 1 hour)
    • Maximum recoat time with Carbothane series is 28 days
    • To topcoat past the maximum recoat time, the surface must be abraded and cleaned
    • Maximum recoat with itself is two hours



    Surface Preparation


    Preparation
    General:

    Prepare surface as noted below

    Ensure dust/smut from blasting operation does not interfere with adhesion

    Recommend using ISO 8502-3 to confirm low surface dust with a preferred rating of "1" or "2"

    Apply coating prior to any flash rusting or contamination fallout

    Steel:

    Remove all contaminants in accordance with SSPC-SP 1

    Near White Metal Blast clean in accordance with NACE No. 2/SSPC-SP 10 and create 3-5 mils, (75-125 microns), of dense angular anchor profile

    Ductile or Cast Iron:

    Remove all contaminants in accordance with SSPC-SP 1

    Abrasive blast clean in accordance with National Association of Pipe Fabricators, Inc., NAPF 500-03-04



    Application Methods


    Product Information
    Airless Spray:

    Use only heated plural component airless equipment with 1:1 mix ratio. The plural airless pump must have a minimum capability of 1.25 gallons per minute with a fluid pressure of up to 3,000 psi

    The recommended spray system is a Graco Reactor or WIWA PU 460 plural component system utilizing typical transfer pumps to supply both the resin and catalyst to the spray system, in-line heaters capable of heating the material up to 160°F as needed, heated hose bundle, and a Graco Fusion Plural Component Gun. Other equipment of equal capabilities may suffice

    Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for alternate spray equipment recommendations. We recommend that the applicator perform a mock up prior to and after mobilizing to the jobsite to be sure all equipment is performing properly



    Application Conditions


    Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum52°C-18°C2°C0%
    Maximum71°C49°C49°C85%
    Optimum63°C21°C21°C35%



    • Industry standards are for substrate temperatures to be 3°C (5°F) above the dew point
    • Caution: this product in the liquid stage is moisture sensitive and needs to be protected from high humidity, dew, and direct moisture contact until cured to a firm state. Application and/or curing in humidity above maximum, or exposure to moisture from rain or dew may result in a loss of gloss, micro bubbling and/or blistering of the product
    • Note: for applications on concrete, please contact your Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for proper application procedures



    Health and Safety


    Clean Up

    • Use Thinner 2 or Thinner 76
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Observe the precautionary notices on the container label, and read the safety data sheet before use
    • Employ normal workmanlike safety precautions
    • Use adequate ventilation
    • Keep container closed when not in use

    Caution

    • This product contains flammable solvents
    • Keep away from sparks and open flames
    • All electrical equipment and installations should be made and grounded in accordance with regulations
    • In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
    • Refer to the product data sheet and safety data sheets in the attachments section above for further details
    Product Details
    3727-800847

    Data sheet

    Manufacturer
    Carboline
    Water / Solvent Based
    Solvent
    For Use On
    Steel, Cast Iron
    Application Method
    Airless Spray
    Sheen
    Gloss
    Colour
    Standard / Ready Mixed
    VOC Levels
    Ultra-Low (5-49 g/l)
    Single, Two or Three Pack
    Two-Pack
    Pack Size
    45.46L Kit
    Mixing Ratio
    1:1
    Coverage
    39.4 m²/l at 25 microns, 1.6 m²/l at 625 microns, 0.3 m²/l at 3125 microns
    Recommended Thinner/Cleaner
    Carboline Thinner 2, Thinner 76
    Compatible Topcoats
    Contact Rawlins
    Max. Application Temperature
    Material: 71°C, Surface: 49°C, Ambient: 49°C, Humidity: 85%
    Min. Application Temperature
    Material: 52°C, Surface: -18°C, Ambient: 2°C, Humidity: 0%
    Solids by Volume
    100% +/- 1%
    VOC
    As Supplied: 5 g/L
    Shelf Life (from date of manufacture)
    Part A: Min. 12 months at 24°C, Part B: Min. 24 months at 24°C
    Touch Dry
    120 seconds at 24°C
    Recommended Dry Film Thickness
    635 - 1016 microns
    Fully Cured
    1 hour at 24°C
    Base Type
    Solvent-Based
    Suitable For Use On
    Cast Iron
    Suitable For Use On
    Steel
    Application Method
    Spray
    Usages
    Direct to Metal
    Product Usage Type
    Pipe Lining
    Product Range
    Polyclad
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Polyclad 777 PL is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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