Carboline Polyclad 956

    5315A1NL
    CAR3735

    Carboline Polyclad 956 is a two-component epoxy, solvent-less, high gloss, smooth epoxy coating for the lining of gas transmission pipelines. It’s hard, smooth surface aids in the flow of gas by reducing turbulence while protecting the interior surfaces from corrosion.

    • Improves flow efficiency in gas pipes
    • Meets API RP5L2 requirements for gas transmission pipeline flow liner
    • Excellent flow and levelling
    • Single-coat application
    • Hard, smooth, glossy finish
    • Heat Resistant up to 120°C continuous
    • Excellent abrasion resistance
    • Corrosion prevention during storage

    This product is only available as PRICE ON APPLICATION - For more information and to place an order please contact us on 0113 2455450 or email [email protected].

    Colour
    Size
    Finish
    Quantity
    Product not available
    This Product is Price on Application Only

    Description

    Carboline Polyclad 956 is a two-component epoxy, solvent-less, high gloss, smooth epoxy coating for the lining of gas transmission pipelines. It’s hard, smooth surface aids in the flow of gas by reducing turbulence while protecting the interior surfaces from corrosion. It has excellent flow and wetting characteristics ideal for this type of application and use. Tested in accordance with API RP 5L2 for gas transmission pipelines.



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    Features and Benefits


    • Improves flow efficiency in gas pipes
    • Meets API RP5L2 requirements for gas transmission pipeline flow liner
    • Excellent flow and leveling
    • Single-coat application
    • Heat Resistant up to 120°C continuous
    • Hard, smooth, glossy finish
    • Excellent abrasion resistance
    • Corrosion prevention during storage



    Product Specification


    Technical Data
    Carboline Polyclad 956
    Primer:Self-priming
    Volume Solids:100%
    Theoretical Coverage Rate:

    39.4 m²/l at 25 microns

    19.7 m²/l at 50 microns

    6.6 m²/l at 150 microns

    Allow for loss in mixing and application

    Dry Film Thickness:

    51 - 152 microns per coat

    Higher mils are used when incereased corrosion prevention is needed.

    VOC Values:As Supplied: 1 g/l 
    Dry Temp. Resistance:Continuous: 120°C
    Flash Point:

    Part A: 93°C

    Part B: 93°C

    Shelf Life:

    12 months at 24°C

    When kept at recommended storage conditions and in original unopened containers



    Performance Data
    Test MethodSystemResults
    API 5L2One coat Polyclad 956Pass



    Drying Times


    Curing Schedule
    Surface TempDry to HandleDry to Touch
    10°C8.5 Hours2 Hours
    24°C3 Hours1.25 Hours



    Surface Preparation


    Preparation
    General:

    Surfaces must be clean and dry before abrasive blasting

    Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating

    Steel:SSPC-SP6, NACE 3, Sa 2 Surface Profile: 30-63 microns



    Application Methods


    Product Information
    Mixing:

    Polyclad 956 is a two-component product

    Part A and B needs to be power mixed before use

    Thinning:Thinning is not recommended
    Ratio:Mix ratio is 2:1 by volume
    Pot Life:

    27 minutes at 24°C

    6 minute at 54°C

    Conventional Spray:Not recommended
    Airless Spray:

    Pump Ratio: 30:1 (min.)

    Material Hose: 3/8” I.D. (min.)

    Tip Size: .013”-.021”

    Output PSI: 1800-2500

    Filter Size: 60 mesh

    Plural Component Airless Spray

    Recommended for application by plural component airless spray

    Use fixed ratio, 2:1 heated airless pump

    Spray with part A and B at 54°C

    Brush

    Recommended for small areas and repairs only

    Use a high-quality medium bristle brush, and apply a very light crisscross brush coat. Allow to dry for approximately 5 minutes. Normally, a film thickness of 25-50 microns can be obtained per coat by this method



    Application Conditions


    Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum49°C10°C10°C0%
    Maximum60°C43°C49°C90%



    • This product simply requires the substrate temperature to be above the dew point
    • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate



    Health and Safety


    Clean Up

    • Use Thinner 2 or Acetone
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Observe the precautionary notices on the container label, and read the Material Safety Data Sheet before use
    • Employ normal workmanlike safety precautions
    • Refer to the product and safety data sheet in the attachments section above for further details.
    Product Details
    3735-801720

    Data sheet

    Manufacturer
    Carboline
    For Use On
    Steel
    Application Method
    Airless Spray, Brush
    Sheen
    Gloss
    Colour
    Standard / Ready Mixed
    Single, Two or Three Pack
    Two-Pack
    Mixing Ratio
    2:1 by volume
    Coverage
    39.4 m²/l at 25 microns, 19.7 m²/l at 50 microns, 6.6 m²/l at 150 microns
    Recommended Thinner/Cleaner
    Thinning is not recommended. Cleaner: Carboline Thinner 2
    Max. Application Temperature
    Material: 60°C, Surface: 43°C, Ambient: 49°C, Humidity: 90%
    Min. Application Temperature
    Material: 49°C, Surface: 10°C, Ambient: 10°C, Humidity: 0%
    Solids by Volume
    100%
    Heat Resistance (up-to)
    Continuous: 120°C
    Shelf Life (from date of manufacture)
    12 months at 24°C
    Recommended Dry Film Thickness
    51 - 152 microns per coat
    UN Number (Base)
    UN3066
    Dry to Handle (at 10°C)
    12 months at 24°C
    Pot Life
    27 minutes at 24°C, 6 minute at 54°C
    Suitable For Use On
    Steel
    Finish
    Gloss
    Application Method
    Brush
    Application Method
    Spray
    Product Usage Type
    Pipe Lining
    Product Range
    Polyclad
    For Tanks or Pipes
    Pipe
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Polyclad 956 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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