Carboline Thermaline 4001

    0360S1NL

    We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.

    Quantity
    Product not available
    This Product has been Discontinued

    Description

    Carboline Thermaline 4001 is a single-component, high performance coating which has outstanding resistance to wet/dry cycling conditions at elevated temperatures. Film is internally reinforced with a combination of aluminium and micaceous iron oxide (MiO) flake for superior barrier and thermal shock resistance.

    While it is typically used to protect steel substrates under insulation operating up to 649°C, it can also be used on non-insulated steel surfaces. It can handle cryogenic exposures and will cure effectively at ambient conditions to provide corrosion protection without additional heat curing. It has excellent chemical resistant properties to handle the corrosive effects of wet insulation under thermal cycling conditions. This product is recommended for CS-6 and SS-5 systems of NACE SP0198 Standard Practice for coatings to control corrosion under insulation (CUI).



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    Features and Benefits


    • Prevents corrosion under insulation
    • Aluminium and MiO reinforced inorganic film
    • Continuous temperature resistance to 649°C
    • Very good flexibility
    • Outstanding resistance to wet/dry thermal cycling
    • Prevents stress corrosion cracking of stainless steels
    • Does not require heat cure for corrosion resistance
    • Self-priming; single component
    • An optional additive may be added to speed up time to handle
    • Eggshell finish



    Product Specification


    Technical Data
    Carboline Thermaline 4001
    Primer:

    Self-priming

    May be used over Carbozinc 11 primers for uninsulated applications

    Solid(s) Content:By Volume 53% +/- 2%
    Theoretical Coverage Rate:

    20.9 m²/l at 25 microns

    6.0 m²/l at 88 microns

    4.2 m²/l at 125 microns

    Allow for loss in mixing and application

    VOC Value(s):

    As Supplied: 407 g/l

    *With optional Thermaline Heat Shield Part B (Fortifier HT) 420 g/l

    Dry Film Thickness:

    89 - 127 microns per coat

    Two coats are recommended for optimal performance.

    For best results keep maximum dry film thickness below 300 microns

    Maximum Service Temperature:This product will handle thermal cycling from cryogenic of -196ºC to high heat of 649ºC
    Topcoats:None
    Flash Point:27°C
    Shelf Life:12 months at 24ºC



    Drying Times


    Curing Schedule
    Surface Temp.Dry to Recoat
    10°C12 Hours
    16°C6 Hours
    24°C2 Hours
    32°C1 Hour



    • These times are based on the recommended dry film thicknesses. Excessive film thickness or inadequate ventilating conditions after application require longer dry times and will cause premature failure in extreme cases
    • Note: To maximize performance, avoid rapid temperature excursion for the first heat cycle; particularly early in the cure. A gentle heat rises through 260°C is preferred. At elevated service temperatures film will harden, yet still provide protection



    Surface Preparation


    Preparation
    General:All surfaces must be thoroughly cleaned to remove dirt, grease, mill scale, loose rust and any other contaminants that can reduce adhesion via SSPC-SP1 solvent cleaning along with the recommended surface preparation as referenced below
    Ferrous Metal:

    For optimum performance, abrasive blast to SSPC-SP10 (NACE No.2) to obtain a 60-90 microns blast profile.

    Where blasting is impractical or not permitted use hand power tools to prepare surface to SSPC-SP11 or SSPC-SP15 to obtain a 25-50 microns

    A better cleaning method will improve performance and service life

    Stainless Steel:

    Surface profile should be a dense angular 1-3 mils and is best achieved through abrasive blasting

    Remove all contaminants that would interfere with the performance of stainless steel for the intended service such as, but not limited to, imbedded iron or chlorides



    Application Methods


    Product Information
    Mixing:

    Power mix to uniformity

    When desired add Thermaline Heat Shield Part B (Fortifier HT) as follows: Small unit in pint can (EX): 5.12 oz/1 gal Large Unit (AT) in quart can: 0.2 gal/5 gal

    Thinning:

    Thinning not normally required for spray application. For applications over hot surfaces (up to 260°C) conventional spray is the preferred method of application

    For small areas or touch up use a brush and thin up to 10% by volume with Thinner 10 for normal temperatures or up to 10% with Thinner 235 for hot surface applications

    Use of thinners other than those supplied or approved by Carboline may adversely affect product performance and will void product warranty whether express or implied

    Conventional Spray:Pressure pot equipped with dual regulators, 3/8" ID minimum material hose, 0.070" fluid tip with appropriate air cap. Adjust air pressure to provide uniform spray pattern
    Airless Spray:

    Pump Ratio: 32:1 (min)

    Volume Output: 2.5 gpm (11.5 lpm) min

    Material Hose: 1/2" ID (12.5 mm) min

    Tip Size: 0.017-0.021" (0.043-0.053 mm)

    Output PSI: 1500-2000 (105-140 kg/cm2

    Brush and Roller (General):

    Use a natural bristle brush applying in full strokes

    Avoid re-brushing

    If rolled, use a short nap roller with solvent resistant core. Avoid rerolling

    Appearance will vary using brush or roller application methods due to the orientation of the aluminium flake



    Application Conditions


    Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum13°C10°C7°C0%
    Maximum32°C260°C38°C95%



    • This product simply requires the substrate temperature to be above the dew point
    • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
    • Special application techniques may be required above or below normal application conditions



    Health and Safety


    Clean Up

    Ventilation

    • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
    • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
    • User should test and monitor exposure levels to ensure all personnel are below guidelines.
    • If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator

    Caution

    • This product contains flammable solvents
    • Keep away from sparks and open flames
    • All electrical equipment and installations should be made and grounded in accordance with regulations
    • In areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes.
    Product Details
    0360S1NL

    Data sheet

    Manufacturer
    Carboline
    Water / Solvent Based
    Solvent
    For Use On
    Stainless Steel, Ferrous metals
    Application Method
    Spray, Airless Spray, Brush, Roller
    Sheen
    Eggshell
    Colour
    Standard / Ready Mixed
    Single, Two or Three Pack
    Single
    Pack Size
    10L
    Coverage
    20.9 m²/l at 25 microns, 6.0 m²/l at 88 microns, 4.2 m²/l at 125 microns
    Max. Application Temperature
    Material: 32°C, Surface: 260°C, Ambient: 38°C, Humidity: 95%
    Min. Application Temperature
    Material:13°C, Surface: 10°C, Ambient: 7°C, Humidity: 0%
    Solids by Volume
    53% +/- 2%
    VOC
    407 g/l
    Shelf Life (from date of manufacture)
    12 months at 24ºC
    Recommended Dry Film Thickness
    89 - 127 microns per coat
    UN Number
    UN1263
    Dry to Recoat
    10°C: 12 Hours, 16°C: 6 Hours, 24°C: 2 Hours, 32°C: 1 Hour
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Thermaline 4001 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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