Carboline Thermaline 450

    0928A1NL
    CAR3748

    Carboline Thermaline 450 is a two-component, highly cross-linked, glass-flake filled polymer that offers exceptional barrier protection and resistance to wet/dry cycling at elevated temperatures. Suitable for insulated or uninsulated pipes, stacks and equipment operating up to 232°C.

    • Temperature resistance up to 232°C
    • High-build single-coat capabilities
    • Excellent resistance to thermal shock
    • Superior abrasion and chemical resistance through internal reinforcement
    • Ambient-temperature cure
    • VOC compliant to current AIM regulations
    • Eggshell finish

    Colour
    Size
    Finish

    £223.20 (incl. VAT)

    £186.00 (ex. VAT)

    Quantity
    Please choose your colour
    Available for Delivery (See Delivery Options Below)

    Description

    Carboline Thermaline 450 is a two-component, highly cross-linked, glass-flake filled polymer that offers exceptional barrier protection and resistance to wet/dry cycling at elevated temperatures. Suitable for insulated or uninsulated pipes, stacks and equipment operating up to 232°C.

    This coating provides excellent resistance to corrosion, abrasion and permeation, and its novolac-modification resists severe chemical attack. This extreme performance product has decades of performance and is recommended for CS-1,3,4 and SS-1,2,3 systems of NACE SP0198 Standard Practice for coatings to control corrosion under insulation (CUI).



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    Features and Benefits


    • Temperature resistance up to 232°C
    • High-build single-coat capabilities
    • Excellent resistance to thermal shock
    • Superior abrasion and chemical resistance through internal reinforcement
    • Ambient-temperature cure
    • VOC compliant to current AIM regulations
    • Eggshell finish



    Product Specification


    Technical Data
    Carboline Thermaline 450
    Primer:Self-priming. May be applied over epoxies and phenolics.
    Topcoats:May be coated with epoxies or polyurethanes depending on exposure and need.
    Solid(s) Content:By Volume 70% +/- 2%
    Theoretical Coverage Rate:

    27.6 m²/l at 25 microns

    3.4 m²/l at 200 microns

    2.8 m²/l at 250 microns

    Allow for loss in mixing and application

    VOC Value(s):

    As Supplied: 250 g/l

    Thinner 2: 305 g/l

    Thinner 213: 308 g/l

    Dry Film Thickness:

    203 - 254 microns minimum to be achieved in 1 or 2 coats

    Do not exceed 375 microns per coat

    Limitations:Epoxies lose gloss, discolour, and eventually chalk in sunlight exposure
    Flash Point:

    Part A: 12°C

    Part B: 93°C

    Shelf Life:

    Part A and B: Min. 36 months at 24°C

    Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers



    Performance Data
    Test MethodSystemResults
    ASTM D2794 ImpactBlasted Steel 1 ct. 4500.375 in. from damaged area. 100-in./lbs
    ASTM D3359 AdhesionBlasted Steel 2 cts. 4504A
    ASTM D4060 AbrasionBlasted Steel 2 cts 450171 mg loss after 1000 cycles; CS17 wheel, 1000-gram load
    Heat Cycling TestBlasted Steel 1 ct. 450No cracking, blistering, or delamination after thermal cycling (-10 to 425°F)
    Modified NACE Std. Tm-01-74B ImmersionBlasted Steel 2 cts. 450No effect after 6-month exposure, 200°F deionized water



    Drying Times


    Curing Schedule
    Surface Temp.Dry to HandleDry to Recoat or TopcoatFinal Cure Maximum Recoat Time
    10°C18 Hours48 Hours21 Days21 Days
    16°C12 Hours32 Hours14 Days14 Days
    24°C6 Hours16 Hours7 Days7 Days
    32°C3 Hours8 Hours4 Days4 Days



    • These times are based on 8.0-10.0 mil (250 micron) dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
    • Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze. Any haze or blush must be removed by water washing before recoating.
    • During high humidity conditions, it is recommended that the application be done while temperatures are increasing
    • If the maximum recoat time is exceeded, the surface must be abraded by sweep blasting prior to the application of additional coats



    Surface Preparation


    Preparation
    General:

    Surfaces must be clean and dry

    Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating

    Steel:

    Non-Insulated: SSPC-SP6

    Insulated: SSPC-SP10

    Surface Profile: 50-75 microns

    Stainless Steel:

    Surface profile shall be a dense angular 2.0-3.0 mils in accordance with SSPC-SP16 as achieved through abrasive blasting

    Remove all surface contaminants that would interfere with the performance of stainless steel for the intended service such as, but not limited to, imbedded iron or chlorides



    Application Methods


    Product Information
    Mixing:

    Power mix separately, then combine and power mix

    DO NOT MIX PARTIAL KITS

    Thinning:

    May be thinned up to 13 oz/gal (10%) with Thinner 213

    For application on horizontal surfaces, may be thinned up to 13 oz/gal (10%) with Thinner 2. Agitate Thinner 213 before use

    Thinner 213 will have a thick viscous appearance which is normal. Use of thinners other than those supplied by Carboline may adversely affect product performance and void product warranty, whether expressed or implied

    Ratio:4:1 Ratio (A to B)
    Conventional Spray:Pressure pot equipped with dual regulators, ½” I.D. minimum material hose, 0.110” I.D. fluid tip and appropriate air cap
    Airless Spray:

    Pump Ratio: 45:1 (min.)

    GPM Output: 3.0 (min.)

    Material Hose: ½” I.D. (min.)

    Tip Size: 0.035-0.041”

    Output PSI: 2200-2500

    Brush:

    For striping of welds and touch-up of small areas only

    Use a medium natural bristle brush and avoid re-brushing

    Roller:Not recommended



    Application Conditions


    Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum13°C10°C10°C0%
    Maximum32°C43°C38°C95%



    • This product simply requires the substrate temperature to be above the dew point
    • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
    • Special application techniques may be required above or below normal application conditions



    Health and Safety


    Clean Up

    • Use Thinner 2 or Acetone
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Read and follow all caution statements on this product data sheet and on the SDS for this product
    • Employ normal workmanlike safety precautions

    Ventilation

    • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
    • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
    • User should test and monitor exposure levels to ensure all personnel are below guidelines
    • If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator
    • Refer to the product data sheet and safety data sheet in the attachments section above for further details
    Product Details
    3748-476335

    Data sheet

    Manufacturer
    Carboline
    Water / Solvent Based
    Solvent
    For Use On
    Steel, Stainless Steel
    Application Method
    Spray, Airless Spray, Brush
    Sheen
    Eggshell
    Colour
    Standard / Ready Mixed
    Single, Two or Three Pack
    Two-Pack
    Pack Size
    10L
    Coverage
    27.6 m²/l at 25 microns, 3.4 m²/l at 200 microns, 2.8 m²/l at 250 microns
    Recommended Thinner/Cleaner
    Carboline Thinner 2, Thinner 213
    Max. Application Temperature
    Material: 32°C, Surface: 43°C, Ambient: 38°C, Humidity: 95%
    Min. Application Temperature
    Material: 13°C, Surface: 10°C, Ambient: 10°C, Humidity: 0%
    Solids by Volume
    70% +/- 2%
    VOC
    As Supplied: 250 g/l
    Shelf Life (from date of manufacture)
    36 months at 24°C
    Recommended Dry Film Thickness
    203 - 254 microns minimum to be achieved in 1 or 2 coats
    UN Number (Activator)
    UN1263
    Dry to Handle (at 10°C)
    18 Hours
    Dry to Recoat
    10°C: 48 Hours, 16°C: 32 Hours, 24°C: 16 Hours, 32°C: 8 Hours
    Fully Cured
    10°C: 21 Days, 16°C: 14 Days, 24°C: 7 Days 32°C: 4 Days
    Base Type
    Solvent Epoxy Novolac
    Suitable For Use On
    Steel
    Suitable For Use On
    Stainless Steel
    Finish
    Eggshell
    Application Method
    Brush
    Application Method
    Spray
    Product Usage Type
    Pipe Lining
    Product Range
    Thermaline
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


    questions Suzanne Fick on 2024-03-21 14:33:43
    Question: 

    Hi Could you tell us what the shelf life is for the Carboline Thermoline 450 please, also the current lead time if we were to place an order this week for 10 litres Thanks Suzanne Fick Buyer

    Answer from Rawlins’ Technical Team: 

    The shelf life of this product when kept at teh recommended storage conditions and the tins are unopened is 36months.

    This is available on a 7 to 10 working day delivery.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Thermaline 450 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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