Single package, water-based, flexible mastic fire protective coating for cables and cable trays. A water based mastic that can be applied to electrical cables to retard fire propagation. Once applied, it meets code and insurance requirements for interior and exterior use. It provides a hard and flexible surface that will not dust, flake, or spall.
Flexible
Hard, dust free surface
Allows easy replacement of cables
Water-based product, low odor
Asbestos-Free – complies with EPA and OSHA regulations
Does not de-rate cables
Weathering – approved for exterior use
Quality Manufactured – under strict Carboline quality standards
Carboline Thermo-Lag 270 is a single package, water-based, flexible mastic fire protective coating for cables and cable trays. Can be applied to electrical cables to retard fire propagation. Once applied, it meets code and insurance requirements for interior and exterior use. It provides a hard and flexible surface that will not dust, flake, or spall.
Asbestos-free – complies with EPA and OSHA regulations
Factory mutual – tested and approved
Does not de-rate cables
Weathering – approved for exterior use
Quality manufactured – under strict Carboline quality standards
Provides protection at 1/16” dry film thickness
Product Specification
Technical Data
Carboline Thermo-Lag 270
Primer:
Primer is not required
Topcoats:
Topcoats are generally not required
In severely corrosive atmospheres, contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for a topcoat recomendation most suitable for the operating environment
Solid(s) Content:
By Volume 53% +/- 2%
Fireproofing Dry Film Thickness:
1/16" (1.6 mm)
Fireproofing Wet Film Thickness:
1/8" (3mm)
VOC Values:
As Supplied: 29 g/l
Limitations:
Not recommended for long-term surface temperatures over 91°C in continuous use, 104°C in non-continuous use
Flash Point:
148°C
Shelf Life:
12 months
Testing/Certification
Intertek:
Intumastic 270 has been successfully tested at Intertek laboratories to the following international test standards:
IEC 60331-1 - Circuit Integrity
IEC 60332-3-22 - Flame Propagation
IEC 60754-1 - Halogen Gas Content
DEFSTAN 02-711-2 - Smoke Index
FM Global:
Thermo-Lag 270 has been tested and approved by Factory Mutual Research Corporation at 1/16" (1.6 mm) dry thickness and evaluated by Sandia Laboratories in tests sponsored by the U.S. Nuclear Regulatory Commission using both propane and diesel fuelled fires
Ampacity tests run by Factory Mutual show “No electrical derating necessary when a cable is coated (and cured properly) with Thermo-Lag 270.” The temperature attained was well below the maximum temperature rating of the cable insulation. Heat transfer calculations should be used to calculate derating requirements of large groups of conductors
Factory Mutual Research Corp.
Sandia Labs
Diesel (Cable Tray)
Propane (Cable Tray)
Electrical Power System
Ampacity - No derating of cables required
Report EPS 96202
Fire Retardant coating for Electrical Power and Control Cables at 1/16" dry film thickness
Performance Data
Test Method
Results
ASTM D2240 Hardness
Shore D - 30-40
ASTM E84 Surface Burning
Class A
DEFSTAN 02-711-2 Smoke Index
Class A
EPS 96202 Ampacity
No de-rating
IEC 60331-1 Circuit Integrity
50 minutes @ 1/16" (1.6 mm)
IEC 60331-11 Circuit Integrity
90 minutes @ 1/8" (3 mm)
IEC 60332-3-22 Flame Propagation
2 hours @ 1/16" (1.6 mm)
IEC 60754 Halogen Gas Content
Pass (<5.0 mg/g HCL)
All values derived under controlled laboratory conditions
Test reports and additonal information available upon written request
Typical Chemical Resistance
Exposure
Fumes
Splashes & Spills
Acids
Very Good
Fair
Alkalies
Very Good
Fair
Salt
Excellent
Very Good
Solvents
Good
Good
Drying Times
Curing Schedule
Surface Temp.
Dry to Touch
Final Cure Time
21°C
24 hours
15 days
Curing times are dependent on thickness, humidity, and temperature. Normal dry times are based on a wet thickness of 1/8" (3.2 mm)
Surface Preparation
General
Before applying Thermo-Lag 270 to electrical cables, the cables must be dry and free of all oil, grease, condensation, or any other contamination
Application Methods
Product Information
General:
Thermo-Lag 270 may be applied by spray, trowel, or hand application. When spray applying, Thermo-Lag 270 must be thinned 5% by volume (1 quart water per 5 gallons maximum).
A single coat built up with a number of quick passes allows greater control over quantities, thickness and finish. In most conditions, it is advantageous to apply two thin coats rather than one thick coat
Application Rates:
At an ambient temperature of 21°C, apply 1/8" (3mm) per coat (wet)
Wet Film Thickness:
Frequent thickness measurements with a wet film gauge are recommended during the application process to ensure uniform thickness
Palming:
Hand application of Thermo-Lag 270 may be more economical when cables are "ganged" or for protecting individual strands.
Rubber gloves are recommended
Trowel:
A standard plasterer's hawk and trowel may be used for suitable applications
Selection of instruments is left to the discretion of the applicator
Mixer:
Use 1/2" electric or air driven drill with a slotted paddle mixer (300 rpm under load)
Mixing:
Thermo-Lag 270 must be mixed using a 1/2" electric or air driven drill with a slotted paddle or Jiffy mixer blade. Mix material for a minimum of 5 minutes to achieve the necessary texture required before spraying
Thinning:
Thermo-Lag 270 may be thinned with clean potable water up to 5% by volume
Airless Spray:
Use 45:1 airless (minimum) with Dura Flow lower cylinder (3/4" outlet) / 3.3 gal. per minute to provide an operating pressure of 3,000 p.s.i. (210 kg/cm²
*Remove filters and surge tanks. Set bottom ball to greatest travel. Hopper feed optional. Teflon packings are recommended
Pump:
Graco Xtreme XL Heavy Fluid Package WIWA Herkules 75:1 or Carboline approved equivalent
6" - 10" (152 mm - 254 mm) depending on area being sprayed
Material Hose:
Use 50' (15.2 m) of high-pressure spray line with a minimum I.D. of 3/4" (19 mm)
Whip Hose:
20' (6.1 m) of 1/2" (12.7 mm) I.D. minimum
Compressor:
Be certain that the air supply is a minimum of 185 cfm @ 100 psi (690 kPa)
Air volume and pressure required will depend on equipment used
Application Conditions
Conditions
Condition
Material
Surface
Ambient
Humidity
Minimum
10°C
4°C
4°C
0%
Maximum
43°C
35°C
35°C
90%
Air and substrate temperature must be at least 4.4°C and rising
Surface temperature should be a minimum of 3°C above the dew point
The maximum humidity is 90%
Area must be protected from rain or running water during application until material is cured
Minimum ambient temperatures must be maintained for 24 hours after application
Health and Safety
Clean Up
Pump, gun, tips and hoses should be cleaned with clean, potable water at least once every 4 hours at 21°C and more often at higher temperatures
Safety
Follow all safety precautions on the Thermo-Lag 270 material safety data sheet
It is recommended that personal protective equipment be worn including spray suits, gloves, eye protection and respirators when applying Thermo-Lag 270
Overspray
All adjacent and finished surfaces shall be protected from damage and overspray
Wet overspray may be cleaned with soapy or clean potable water
Cured overspray may require chipping or scraping to remove
Ventilation
In enclosed areas, ventilation shall not be less than 4 complete air exchanges per hour until the material is dry
Caution
Thermo-Lag 270, like most water-based coatings, is electrically conductive until it is dry
Extreme caution should be exercised when the material is applied to energized cables and equipment
The material should never be applied without the supervision of plant safety personnel
Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.
Carboline Thermo-Lag 270 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
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