Carboline Rustbond FC

    0939A1NL

    We no longer stock this product, but can recommend Carboline Rustbond NG FC as a great alternative.

    Please note: it is important to check that any alternative product is suitable for your requirements, as our suggestion is given in good faith but without warranty. If you are in any doubt please first contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to discuss your project.

    Quantity
    Product not available
    This Product has been Discontinued

    Description

    Carboline Rustbond FC is two-component, cross-linked penetrating primer/sealer with excellent wetting properties. It is highly flexible with good chemical and solvent resistance and accept a variety of topcoats. Recommended use as primer/sealers for marginally prepared steel and over old coatings. Its excellent wetting properties allows it to penetrate rust and discontinuities in existing coatings and provide a firm anchorage for a variety of topcoats.

    The thixotropic character of Rustbond FC reduces run off, ensuring that the edges of existing coatings are encapsulated thus reducing undercutting and peeling. It may also be used as a tie-coat for coatings that exceed their “recoat window.” Consult Carboline Technical Services Department for specific recommendations.



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    Features and Benefits


    • Universal primer and tie-coat
    • Cures down to 2°C
    • Excellent adhesion to SSPC-SP 2 prepared steel, galvanising, aluminum, stainless steel and copper
    • Low stress, highly flexible film
    • Extremely high solids
    • Low odour
    • Contains corrosion inhibitors
    • Compatible with a variety of topcoats
    • User friendly brush and roller application
    • VOC compliant to current AIM regulations
    • High gloss finish



    Product Specification


    Technical Data
    Carboline Rustbond FC
    Primer:Self-priming. May be applied over most generic types of coatings
    Topcoats:Acrylics, alkyds, epoxies, polyurethanes
    Finish:High Gloss Chalks rapidly in sunlight
    Solids Content:By Volume 90% +/- 1%
    Theoretical Coverage Rate:

    35.4 m²/l at 25 microns

    17.7 m²/l at 50 microns

    Allow for loss in mixing and application.

    Dry Film Thickness:25 - 51 microns per coat
    Dry Temp. Resistance:

    Continuous: 79°C

    Non-Continuous: 93°C

    Discoloration and loss of gloss is observed above 80°C

    VOC Values:

    As Supplied: 108 g/l EPA Method 24

    Thinner 2: 7 oz/gal: 147 g/l

    Thinner 76: 8 oz/gal: 149 g/l

    These are nominal values

    Limitations:

    Epoxies lose gloss, discolour, and eventually chalk in sunlight exposure

    Do not use for immersion service

    Rustbond sealers must be topcoated

    Shelf Life:24 months (minimum) when kept at recommended storage conditions



    Drying Times


    Curing Schedule
    Surface TempDry to HandleDry to TopcoatFinal Cure General
    2°C23 Hours23 Hours9 Days
    10°C18 Hours18 Hours6 Days
    24°C6 Hours6 Hours3 Days
    32°C3 Hours3 Hours2 Days



    • These times are based on 50% relative humidity and 25-50 microns dry film thickness
    • Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
    • Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze. Any haze or blush must be removed by water washing before recoating
    • During high humidity conditions, it is recommended that the application be done while temperatures are increasing



    Curing Schedule
    Surface TempMaximum Recoat Time Acrylics and AlkydsMaximum Recoat Time Epoxies and Urethanes
    2°C7 Days21 Days
    10°C7 Days21 Days
    24°C7 Days21 Days



    Surface Preparation


    Preparation
    General:Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating
    Steel:SSPC-SP2 or SP3
    Previously Painted Surfaces:A test patch is recommended to verify compatibility with existing coating. Existing paint must attain a minimum 3A rating in accordance with ASTM D3359 “X-Scribe” adhesion test.



    Application Methods


    Product Information
    Mixing:

    Power mix components separately to break down any gel. Keep the mixing blade at slow speed and submerged in the product to minimize whipping of air into the material. Scrape the sides of the container occasionally to ensure uniformity. Continue to mix for 1-2 minutes

    DO NOT MIX PARTIAL KITS, and do not intermix unpaired components

    Thinning:Thinning not normally required but may be thinned up to 6% (8 oz/gal) with Thinner 76 or Thinner 2. Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether express or implied
    Ratio:

    0.5 Gallon Kit

    • Part A: 1 Quart (0.25 gal)
    • Part B: 1 Quart (0.25 gal)

    2 Gallon Kit Part

    • A: 1 Gallon
    • Part B: 1 Gallon
    Pot Life:

    For 1/2 gal units:

    • 45 minutes at 28°C
    • 90 minutes at 40°F and longer at lower temperatures
    • Do not use above 28°C material temperature
    • Pot life ends when material begins to thicken and exotherm



    Application Conditions


    Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum18°C2°C2°C0%
    Maximum32°C32°C32°C90%



    • This product simply requires the substrate temperature to be above the dew point
    • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
    • Special application techniques may be required above or below normal application conditions



    Health and Safety


    Clean Up

    • Use Thinner 2 or Acetone
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Read and follow all caution statements on this product data sheet and on the safety data sheet for this product
    • Employ normal workmanlike safety precautions

    Ventilation

    • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
    • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used.
    • User should test and monitor exposure levels to ensure all personnel are below guidelines
    • If not sure or if not able to monitor levels, use MSHA/NIOSH approved respirator

    Caution

    • THIS PRODUCT EXOTHERMS AT THE END OF ITS POT LIFE
    • Any unused quantities will become extremely hot. Immediately spread out on an appropriate surface or add sand or other suitable heat sink to the unused material to reduce the severity of exotherm
    • Take appropriate precautions against breathing fumes
    • This product contains flammable solvents
    • Keep away from sparks and open flames
    • All electrical equipment and installations should be made and grounded in accordance with regulations
    • n areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes
    • Refer to the product data sheet and safety data sheet in the attachments section above for further details
    Product Details
    0939A1NL

    Data sheet

    Manufacturer
    Carboline
    Interior / Exterior Use
    Steel, Aluminium
    Application Method
    Brush, Roller, Spray
    Sheen
    Gloss
    Colour
    Clear
    Single, Two or Three Pack
    Two-Pack
    Pack Size
    5L
    Coverage
    35.4 m²/l at 25 microns, 17.7 m²/l at 50 microns
    Recommended Thinner/Cleaner
    Carboline Thinner 76, Thinner 2
    Max. Application Temperature
    Material: 32°C, Surface: 32°C, Ambient: 32°C, Humidity: 90%
    Min. Application Temperature
    Material: 18°C, Surface: 2°C, Ambient: 2°C, Humidity: 0%
    Solids by Volume
    90% +/- 1%
    Solids by Volume
    By Volume 90% +/- 1%
    Heat Resistance (up-to)
    Continuous: 79°C, Non-Continuous: 93°C
    VOC
    As Supplied: 108 g/l
    Shelf Life (from date of manufacture)
    Part A & B: Min. 36 months at 75°F (24°C)
    Dry for Topcoat (at +20°C)
    24°C: 6 Hours, 32°C: 3 Hours
    Recommended Dry Film Thickness
    25 - 51 microns per coat
    Recommended Dry Film Thickness
    1 - 2 mils (25 - 51 microns) per coat
    UN Number (Activator)
    UN2924
    UN Number (Base)
    UN1263
    Dry to Handle (at 10°C)
    18 Hours
    Fully Cured
    2°C: 9 Days, 10°C: 6 Days, 24°C: 3 Days, 32°C: 2 Days
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


    questions Kyle on 2022-10-22 17:06:05
    Question: 

    The product was mixed 2:1 towards the end of the day. But it is sticky to the touch enough to leave a finger print. Will it need to be stripped and have a new application or will it cure after a few days

    Answer from Rawlins’ Technical Team: 

    The mixing ratio for this product is 1 to 1, the manufacturer does not recommend part mixing.

    Unfortunately mixed 2:1 the application is unlikely to cure and will need to be removed.

    109 Tool Cleaner will aid in removal of most uncured two pack paints.

    All preparation, mixing and application information are in the technical data sheets, these can be found in the data sheets tab on every product page.


    Question about the product

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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Rustbond FC is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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