Carboline Thermaline 440 Primer

    CARB3826

    We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.

    Carboline Thermaline 440 Primer (formerly Thermaline 400 EU) is one part of a high performance, immersion grade coating system which has excellent resistance to wet/dry cycling conditions at elevated temperatures. 

    This product MUST be purchased/used in conjunction with its manufacturer specified base or activator/hardener.

    • Temperature resistant up to 204ºC
    • Very good flexibility
    • Excellent overall chemical resistance
    • Very good abrasion resistance
    • Easily applied by spray
    • Acceptable for use over stainless steels
    • Semi-gloss primer

    Quantity
    Product not available
    This Product has been Discontinued

    Description

    This product MUST be purchased/used in conjunction with its manufacturer specified base or activator/hardener.

    2-Pack System Details
    Base (Part 1)Carboline Thermaline 400 EU Primer
    Finish (Part 2)Carboline Thermaline 400 EU Finish



    Carboline Thermaline 440 Primer (formerly Thermaline 400 EU) is part of the high performance, immersion grade coating system which has excellent resistance to wet/dry cycling conditions at elevated temperatures. Used to protect steel substrates under thermal insulation.

    Please note this product is one part of a three-pack system which MUST be purchased/used together with Carboline Thermaline 400 EU Finish.

    Use this primer directly onto prepared steel before applying Thermaline 400 EU.



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    Features and Benefits


    • Temperature resistant up to 204ºC
    • Very good flexibility
    • Excellent overall chemical resistance
    • Very good abrasion resistance
    • Easily applied by spray
    • Acceptable for use over stainless steels
    • Semi-gloss primer



    Product Specification


    Technical Data
    Carboline Thermaline 440 Primer
    Volume Solids:

    Th 440 Primer: 55 ± 2%

    Th 440 Finish: 51 ± 2%

    Theoretical Coverage Rate:

    Carboline Thermaline 440 Primer

    DFT 125 microns 4,4 sq.m/l

    DFT 150 microns 3,6 sq.m/l

    Carboline Thermaline 440 Finish

    DFT 125 microns 4,0 sq.m/l

    DFT 150 microns 3,4 sq.m/l

    Mixing and application losses will vary and must be taken into consideration when estimating job requirements

    Dry Film Thickness:

    Th 440 Primer: 125 - 150 µm

    Th 440 Finish: 125 - 150 µm

    Dry film thickness above 250 microns per coat is not recommended

    Dry Temp. Resistance:

    Continuous: 204°C 

    Non-Continuous: 232°C 

    Limitations:Not recommended for strong mineral and organic acids
    Shelf Life:24 months at 24ºC
    Storage Temperature and Humidity:4° - 43ºC
    0 - 95% Relative Humidity



    Drying Times


    Curing Schedule
    Surface TempBetween CoatsFinal Cure Immersion
    5°C24 HoursNR
    10°C15 Hours4 Days
    15°C10 Hours3 Days
    25°C6 Hours2 Days



    • These times are based on the recommended dry film thickness. Excessive film thickness or inadequate ventilation conditions after application require longer dry times and will cause premature failure in extreme cases
    • Maximum recoat time is normally 60 days. If exceeded and depending on curing time and exposure, pre-treatment may be required prior to overcoating. Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for further information
    • EXCESSIVE HUMIDITY OR CONDENSATION ON THE SURFACE DURING CURING MAY RESULT IN SURFACE HAZE OR BLUSH; ANY HAZE OR BLUSH SHOULD BE REMOVED BY WASHING WITH WATER BEFORE RECOATING



    Surface Preparation


    General

    • Surface must be clean and dry
    • Employ adequate methods to remove dirt, dust, oil and all other contaminants in accordance with Standard SSPC-SP1

    Steel

    • Abrasive blast to ISO 8501-1 Sa 2½ to obtain a 35 – 75 µm blast profile
    • Alternative Ultra High Pressure water jetting (UHPWJ) to the standard of min. CHB2 M, provided existing surface profile (e.g. maintenance projects)

    Stainless Steel

    • Blast cleaning with non-metallic abrasive to obtain 25 – 50 µm profile



    Application Methods


    Product Information
    Mixing:

    Power mix separately, then combine and power mix for a minimum of two minutes

    DO NOT MIX PARTIAL KITS

    Thinning:

    May be thinned up to 25% by volume with Thinner 2 or Thinner 33 for spray application

    Use of thinners other than those supplied or approved by Carboline may adversely affect product performance and void product warranty, whether expressed or implied

    Ratio:2 : 1 Ratio by volume (A to B)
    Pot Life:

    4 hours at 24ºC and less at higher temperatures.

    Pot life ends when coating loses body and begins to sag

    Conventional Spray:Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, .055 - .070” I.D. fluid tip and appropriate air cap
    Airless Spray

    Pump ratio: 30:1 (min.)

    GMP Output: 3.0 (min.)

    Material Hose: 3/8” I.D. (min.)

    Tip Size: .015 - .019”

    Output PSI: 2100 - 2300

    Filter Size: 60 mesh

    Brush and Roller:

    Recommended for touch-up, striping of weld seams and hard-to-reach areas only. Apply in full strokes, avoid re-brushing or re-rolling.

    Use a natural bristle brush and short nap mohair roller with phenolic core



    Application Conditions


    Product Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum13°C5°C5°C0%
    Maximum35°C75°C40°C85%



    • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
    • Special application techniques may be required above or below normal application conditions
    • Do not apply when the surface temperature is less than 3°C above the dew-point



    Health and Safety


    Clean Up

    • Use Thinner 2 or Acetone
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Read and follow all caution statements on this product data sheet and on the safety data sheet for this product and use personal protective equipment as directed
    • Employ normal workmanlike safety precautions
    • Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands, and all exposed areas

    Ventilation

    • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
    • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
    • In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel

    Caution

    • This product contains flammable solvents
    • Keep away from sparks and open flames
    • All electrical equipment and installations should be made and grounded in accordance with regulations
    • In areas where explosion hazards exist, workmen should be required to use nonferrous tools and wear conductive and nonsparking shoes
    Product Details
    CARB3826

    Data sheet

    Manufacturer
    Carboline
    Water / Solvent Based
    Solvent
    For Use On
    Steel, Stainless Steel
    Application Method
    Conventional Spray, Airless Spray, Brush, Roller
    Sheen
    Semi-Gloss
    Colour
    Standard / Ready Mixed
    VOC Levels
    -
    Single, Two or Three Pack
    Two-Pack
    Single, Two or Three Pack
    Two-Pack
    Pack Size
    10L
    Mixing Ratio
    2 : 1 Ratio by volume (A to B)
    Coverage
    DFT 125 microns 4,4 sq.m/l, DFT 150 microns 3,6 sq.m/l
    Recommended Thinner/Cleaner
    Carboline Thinner 2, Thinner 33
    Max. Application Temperature
    Material: 35°C, Surface: 75°C, Ambient: 40°C, Humidity: 85%
    Min. Application Temperature
    Material: 13°C, Surface: 5°C, Ambient: 5°C, Humidity: 0%
    Solids by Volume
    55 ± 2%
    Heat Resistance (up-to)
    Continuous: 204°C, Non-Continuous: 232°C
    Shelf Life (from date of manufacture)
    24 months at 24ºC
    Recommended Dry Film Thickness
    125 - 150 µm
    UN Number
    UN1263
    Pot Life
    4 hours at 24ºC and less at higher temperatures.
    Fully Cured
    5°C: NR, 10°C: 4 Days, 15°C: 3 Days, 25°C: 2 Days
    Base Type
    Solvent-Based Epoxy Phenolic
    Suitable For Use On
    Stainless Steel
    Suitable For Use On
    Steel
    Finish
    Semi-Gloss
    Application Method
    Roller
    Application Method
    Brush
    Application Method
    Spray
    Product Usage Type
    Primer
    Product Range
    Thermaline
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Thermaline 440 Primer is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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