We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.
Carboline Thermaline 440 Primer (formerly Thermaline 400 EU) is one part of a high performance, immersion grade coating system which has excellent resistance to wet/dry cycling conditions at elevated temperatures.
This product MUST be purchased/used in conjunction with its manufacturer specified base or activator/hardener.
Carboline Thermaline 440 Primer (formerly Thermaline 400 EU) is part of the high performance, immersion grade coating system which has excellent resistance to wet/dry cycling conditions at elevated temperatures. Used to protect steel substrates under thermal insulation.
Please note this product is one part of a three-pack system which MUST be purchased/used together with Carboline Thermaline 400 EU Finish.
Use this primer directly onto prepared steel before applying Thermaline 400 EU.
Dry film thickness above 250 microns per coat is not recommended
Dry Temp. Resistance:
Continuous: 204°C
Non-Continuous: 232°C
Limitations:
Not recommended for strong mineral and organic acids
Shelf Life:
24 months at 24ºC
Storage Temperature and Humidity:
4° - 43ºC
0 - 95% Relative Humidity
Drying Times
Curing Schedule
Surface Temp
Between Coats
Final Cure Immersion
5°C
24 Hours
NR
10°C
15 Hours
4 Days
15°C
10 Hours
3 Days
25°C
6 Hours
2 Days
These times are based on the recommended dry film thickness. Excessive film thickness or inadequate ventilation conditions after application require longer dry times and will cause premature failure in extreme cases
Maximum recoat time is normally 60 days. If exceeded and depending on curing time and exposure, pre-treatment may be required prior to overcoating. Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for further information
EXCESSIVE HUMIDITY OR CONDENSATION ON THE SURFACE DURING CURING MAY RESULT IN SURFACE HAZE OR BLUSH; ANY HAZE OR BLUSH SHOULD BE REMOVED BY WASHING WITH WATER BEFORE RECOATING
Surface Preparation
General
Surface must be clean and dry
Employ adequate methods to remove dirt, dust, oil and all other contaminants in accordance with Standard SSPC-SP1
Steel
Abrasive blast to ISO 8501-1 Sa 2½ to obtain a 35 – 75 µm blast profile
Alternative Ultra High Pressure water jetting (UHPWJ) to the standard of min. CHB2 M, provided existing surface profile (e.g. maintenance projects)
Stainless Steel
Blast cleaning with non-metallic abrasive to obtain 25 – 50 µm profile
Application Methods
Product Information
Mixing:
Power mix separately, then combine and power mix for a minimum of two minutes
DO NOT MIX PARTIAL KITS
Thinning:
May be thinned up to 25% by volume with Thinner 2 or Thinner 33 for spray application
Use of thinners other than those supplied or approved by Carboline may adversely affect product performance and void product warranty, whether expressed or implied
Ratio:
2 : 1 Ratio by volume (A to B)
Pot Life:
4 hours at 24ºC and less at higher temperatures.
Pot life ends when coating loses body and begins to sag
Conventional Spray:
Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, .055 - .070” I.D. fluid tip and appropriate air cap
Airless Spray
Pump ratio: 30:1 (min.)
GMP Output: 3.0 (min.)
Material Hose: 3/8” I.D. (min.)
Tip Size: .015 - .019”
Output PSI: 2100 - 2300
Filter Size: 60 mesh
Brush and Roller:
Recommended for touch-up, striping of weld seams and hard-to-reach areas only. Apply in full strokes, avoid re-brushing or re-rolling.
Use a natural bristle brush and short nap mohair roller with phenolic core
Application Conditions
Product Conditions
Condition
Material
Surface
Ambient
Humidity
Minimum
13°C
5°C
5°C
0%
Maximum
35°C
75°C
40°C
85%
Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
Special application techniques may be required above or below normal application conditions
Do not apply when the surface temperature is less than 3°C above the dew-point
In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
Read and follow all caution statements on this product data sheet and on the safety data sheet for this product and use personal protective equipment as directed
Employ normal workmanlike safety precautions
Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands, and all exposed areas
Ventilation
When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel
Caution
This product contains flammable solvents
Keep away from sparks and open flames
All electrical equipment and installations should be made and grounded in accordance with regulations
In areas where explosion hazards exist, workmen should be required to use nonferrous tools and wear conductive and nonsparking shoes
Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.
Carboline Thermaline 440 Primer is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
Carboline Thermaline 440 Finish (formerly Thermaline 400 EU) is a high performance, immersion grade coating system which has excellent resistance to wet/dry cycling conditions at elevated temperatures. Used to protect steel substrates under thermal insulation. This product MUST be purchased/used in conjunction with its manufacturer specified...
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