Carboline Carbozinc 859

    0486A1NL

    We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.

    Carboline Carbozinc 859 is a two-component, low VOC organic zinc epoxy steel primer with extremely fast cure-to-topcoat characteristics for in-shop applications and quick turnaround requirements in the field.

    • Meets Class B slip co-efficient and creep testing criteria for use on faying surfaces
    • Rapid cure. Dry to recoat in 30 minutes at 24°C and 50% relative humidity
    • Complies with SSPC Paint 20 (Type II)
    • Low temperature cure down to 2°C
    • Excellent adhesion
    • Protects against undercutting corrosion
    • Field proven primer that applies well by spray methods
    • Excellent touch-up primer by brush or roll for small areas
    • VOC compliant to current AIM regulations

    Quantity
    Product not available
    This Product has been Discontinued

    Description

    Carboline Carbozinc 859 is a two-component, low VOC organic zinc epoxy steel primer with extremely fast cure-to-topcoat characteristics for in-shop applications and quick turnaround requirements in the field.

    Carbozinc 859 has less than 359.5 g/l VOC (thinned) and is used extensively in virtually all industrial markets.



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    Features and Benefits


    • Meets Class B slip co-efficient and creep testing criteria for use on faying surfaces
    • Rapid cure. Dry to recoat in 30 minutes at 24°C and 50% relative humidity
    • Complies with SSPC Paint 20 (Type II)
    • Low temperature cure down to 2°C
    • Excellent adhesion
    • Protects against undercutting corrosion
    • Field proven primer that applies well by spray methods
    • Excellent touch-up primer by brush or roll for small areas
    • VOC compliant to current AIM regulations



    Product Specification


    Technical Data
    Carboline Carbozinc 859
    Volume Solids:66% +/- 2%
    Total Zinc Dust in Dry FilmBy Weight: 81%
    Theoretical Coverage Rate:

    26.0 m²/l at 25 microns

    8.7 m²/l at 75 microns

    5.2 m²/l at 125 microns

    Allow for loss in mixing and application.

    Dry Film Thickness:

    76 - 127 microns per coat

    Dry film thickness in excess of 250 microns per coat is not recommended

    VOC Values:

    As Supplied: 326 g/l

    Thinner 2: 13 oz/gal: 374 g/l

    Thinner 236 E: 13 oz/gal: 326 g/l

    Thinner 33: 13 oz/gal: 378 g/l

    These are nominal values. Use Thinner 76 for projects requiring non-photochemically reactive solvents

    Dry Temp. Resistance:

    Continuous: 204°C

    Non-Continuous: 218°C

    Topcoats:Acrylics, epoxies, polyurethanes and others as recommended by Rawlins representative. Under certain conditions, a mist coat is required to minimise topcoat bubbling
    Flash Point:

    Part A: 9°C

    Part B: 3°C

    Zinc Filler: NA

    Shelf Life:

    Part A: 36 months at 24°C

    Part B: 24 months at 24°C

    Part C: 24 months at 24°C



    Performance Data
    Test MethodSystemResults/strong>
    ASTM D2794 ImpactA. 859 B. 859/ Polyurethane Gardner Impact Tester, Direct (Intrusion), inchpounds, over 1/8" (0.32 cm) steelA. 160 B. 100 min.
    ASTM D4541 AdhesionA. Carbozinc 859 B. 859 / Polyurethane C. 859 / Epoxy/PolyurethaneA. 841 psi Pneumatic B. 1,100 min. psi Pneumatic C. 602 psi Elcometer
    ASTM D522 FlexibilityA. 859 B. 859/PolyurethaneA. >6% B. >5%
    ASTM D870 ImmersionA. Carbozinc 859/Epoxy/Polyurethane Salt Water (5% sodium chloride) at 75°F (24°C), 30 days B. 859 / Epoxy/ Polyurethane; Fresh Water @75°F for 30 dA and B had no rusting in the scribe; and no blistering, softening or discolouration with either environment
    Slip Co-efficientCarbozinc 859 A-490 bolt spec; 6 mils dry film maximum 10% max thinningMeets requirements for class B rating



    Drying Times


    Curing Schedule
    Surface Temp.Dry to HandleDry to Recoat and Topcoat w/ other finishes
    2°C8 Hours6 Hours
    10°C5 Hours2 Hours
    24°C2 Hours30 Minutes
    38°C1 Hour30 Minutes



    • These times are based on a 75 microns dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
    • The general requirement is a 24-hour cure for Carboline epoxy intumescent applications. Maximum recoat time is unlimited. Recoat intervals may vary from those listed above when using under intumescent fireproofing products. Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for recommended cure times before applying Carboline intumescent products
    • Must have a clean, dry surface free of chalk, zinc salts, etc. per typical good painting practices. Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specific information



    Surface Preparation


    General

    • Surfaces must be clean and dry
    • Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating

    Steel

    • SSPC-SP6 with a 25-75 microns surface profile
    • SSPC-SP2 or SP3 with a roughened surface for touch-up
    • When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product



    Application Methods


    Product Information
    Mixing:

    Power mix Part A completely. Then slowly sift in the zinc filler under agitation. Power mix Part B separately and add slowly to the mixture. Pour mixture through a 30 mesh screen

    DO NOT MIX PARTIAL KITS

    Tip: Sifting zinc through a window screen will aid in mixing process by breaking up or catching dry zinc lumps

    Thinning:

    Normally not required but may be thinned up to 106.8 g/l (10%) with Thinner 2, Thinner 76 or Thinner 236 E

    In hot or windy conditions, may be thinned up to 13 oz/gal (106.8 g/l) with Thinner 33

    Use of thinners other than those supplied by Carboline may adversely affect product performance and void product warranty, whether expressed or implied. Use of Carboline Thinner 236E to thin this product will minimize HAP and VOC emissions

    Ratio:

    15.1 litre

    Part A: 6.7 L

    Part B: 3.78 L

    Zinc Filler: 33.1 kg

    Pot Life:

    4 Hours at 24°C and less at higher temperatures

    Pot life ends when coating loses body and begins to sag

    Conventional Spray:Agitated pressure pot equipped with dual regulators, 3/8” (0.95 cm) I.D. minimum material hose, 0.070” (0.18 cm) I.D. fluid tip and appropriate air cap
    Airless Spray:

    Pump Ratio: 30:1 (min.) with pail agitator

    GPM Output: 3.0 (min.)

    Material Hose: 3/8” I.D. (0.95 cm) (min.)

    Tip Size: 0.017-0.023” (0.04-0.06 cm)

    Output PSI: 2000-2200

    Filter Size: 60 mesh

    Brush and Roller:For small areas and touch-up only. Preferred method for large areas is spray application



    Application Conditions


    Product Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum4°C2°C2°C0%
    Maximum32°C49°C43°C80%



    • Industry standards are for the substrate temperatures to be 3°C above the dew point
    • This product simply requires the substrate temperature to be above the dew point
    • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
    • Special application techniques may be required above or below normal application conditions which are as follows: material 16-29°C, surface and ambient 16-32°C and humidity 0% - 90%.



    Health and Safety


    Clean Up

    • Use Thinner 2 or Acetone
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Read and follow all caution statements on this product data sheet and on the SDS for this product and use personal protective equipment as directed
    • Employ normal workmanlike safety precautions
    • Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands and all exposed areas.

    Ventilation

    • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
    • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
    • In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel
    • This product contains flammable solvents. Keep away from sparks and open flames
    • All electrical equipment and installations should be made and grounded in accordance with regulations
    • In areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes
    • Refer to the product data sheet and safety data sheet in the attachments section above for further details
    Product Details
    0486A1NL

    Data sheet

    Manufacturer
    Carboline
    For Use On
    Steel
    Application Method
    Brush, Roller, Spray
    Sheen
    Flat
    Colour
    Standard / Ready Mixed
    Coverage
    26.0 m²/l at 25 microns, 8.7 m²/l at 75 microns, 5.2 m²/l at 125 microns
    Max. Application Temperature
    Material: 32°C, Surface: 49°C, Ambient: 43°C, Humidity: 80%
    Min. Application Temperature
    Material: 4°C, Surface: 2°C, Ambient: 2°C, Humidity: 0%
    Solids by Volume
    66% +/- 2%
    VOC
    As Supplied: 326 g/l
    Shelf Life (from date of manufacture)
    Part A: 36 months at 24°C, Part B: 24 months at 24°C, Part C: 24 months at 24°C
    Dry to Handle (at 10°C)
    5 Hours
    Pot Life
    4 Hours at 24°C and less at higher temperatures
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Carbozinc 859 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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