Rust-O-Thane 9600 Handy Pack


Rust-Oleum's solvent based, flexible polyurethane, high gloss topcoat (9600) is now also available in convenient 1 litre packaging. Ideal for smaller projects the new convenient 2-component packaging provides the base and activator in one convenient kit and the activator is supplied with a user-friendly spout cap.

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£39.67 tax excl.

£47.60   tax incl.
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Product Description

Rust-O-Thane 9600 Handy Pack is a solvent based, flexible polyurethane topcoat leaving a high gloss finish. Resistant to ponding water, UV and chemicals Rust-O-Thane 9600 Handy Pack is available in almost any colour and does not fade. Ideal for gutters, pipes, exterior metal (fences, railings, etc.), floors and other surfaces require long term weather resistance.

Features & Benefits

  • Very durable, colourfast and chemical resistant
  • UV-resistant; ideal for outdoor use
  • Flexible and impact resistant
  • Suitable for high humidity and moist conditions
  • Very easy to clean (also with chemicals)

Rust-O-Thane 9600 Handy Pack is intended for application on substrates which are coated with Rust-Oleum epoxy systems and it assures appropriate protection against strong chemicals, acids, alkalis and solvents; frequent product spillage and chemical cleaning; high humidity and moisture conditions. Rust-O-Thane 9600 Handy Pack is especially recommended when weather resistance is required.


Gloss Level:Gloss
Corrosion Class:C3 average protection
Solids Content in Volume:53%
Heat Resistance:105°C (dry heat), above 65°C discoloration may occur
Mixing Ratio:Base : Activator = 3 : 1 (Volume)


Touch dry:6 Hours
Dry to handle:12 Hours
Dry to recoat:After 16 Hours
Fully cured:5 Days
Pot life:4 hours for a 5L mix at 20°C

Remove grease, oil and all other surface contaminations by alkaline or high pressure (steam) cleaning in combination with appropriate detergents. Sand previous coatings, which are in good condition to remove gloss and to roughen the surface slightly. Assure that the previous coating is compatible with Rust-O-Thane 9600 Handy Pack by making a test application. Remove bad adhering coatings by scraping, wire-brushing or sanding. (Spot) prime with the recommended Rust-Oleum epoxy coating. The surface must be clean and dry during application.

Stir individual components thoroughly before mixing them together. Use the boxing method and a low speed mixer.

Temperature of air, substrate and coating material between 10 and 35°C and relative humidity below 70%. The substrate temperature must be at least 3°C above dew point.

Up to 10 vol. %; Rust-Oleum Thinner 190N. Use natural bristles, longhair brushes.

Up to 10 vol. %; Rust-Oleum Thinner 190N. Use medium nap, perlon 8-12 mm. Rollers. Apply slowly in even strokes.

10 - 20 vol.%; Rust-Oleum Thinner 191. Pneumatic and electric airless equipment. Tip size: 0.011-0.015 inch. Fluid pressure: 125 - 175 bar. When spraying this product apply a mist-coat first, allow to flash-off for 10 minutes, then apply a full cross-coat.

Up to 20 vol.%; Rust-Oleum Thinner 191. Gravity cup, pressure cup and suction cup. Tip size: 1.2 -1.8 mm. Atomising pressure: 2 - 4 bar. When spraying this product apply a mist-coat first, allow to flash-off for 10 minutes, then apply a full cross-coat.

Use Rust-Oleum Thinner 190N or 191.


  • Maximum dry film thickness per coat: 60 μm dry, equals 110 μm wet.
  • For use on floors submitted to heavy abrasion, standard and medium colours are recommended.
  • In case of deep and/or bright tones (red, yellow, orange, green, blue etc), it is advised to apply a clear topcoat.

It is your responsibility to read the Product Data Sheets (available below) before you place an order and prior to application of the product. The content of this website is our best recommendation and is not advice. Coverage rates quoted are approximate, you agree that coverage depends on the condition of the substrate, surface absorption, texture and application method. We ALWAYS recommend a trial area is coated to ensure the product meets your requirements before use.

Technical Data

Typical Coverage (per coat)13.2m² per litre
Touch Dry6 Hours
ApplicationBrush, Roller, Spray
The figures stated above are approximate. Please ensure you refer to all datasheets for full application information.


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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