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201 Epoxy Repair Mortar

201 Epoxy Repair Mortar View larger
Typical Coverage (per coat)1m² per 10KG @ 5mm Thick
Touch Dry6 Hours
The figures stated above are approximate. Please ensure you refer to all datasheets for full application information.

201 Epoxy Repair Mortar is a high strength, trowel applied, two component epoxy resin mortar, designed for rapid and permanent repairs to concrete and masonry floor surfaces. Ideal for repairs to spalled or damaged concrete; chemical bunds; bedding pre-cast concrete beams; nosings on expansion joints; floor repairs.

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£28.70 + VAT

201 Epoxy Repair Mortar is a high strength, trowel applied, two component epoxy resin mortar, designed for rapid and permanent repairs to concrete and masonry floor surfaces. 201 Epoxy Repair Mortar is a blend of epoxy resin, polyamine curing agent, graded aggregate and colour pigments. The mixed material is applied to a suitably prepared surface, and quickly cures to form a durable, abrasion and chemical resistant repair.

Features & Benefits

  • Pre-packed units – ready to use
  • Fast curing characteristics
  • Impact and abrasion resistant
  • Frost resistant and impervious to water
  • Excellent mechanical properties
  • Unaffected by a wide range of acids, and industrial chemicals
  • Negligible shrinkage
  • High bond strength – no primer required
  • Cures under damp, cool conditions

Recommended Uses

Repairs to spalled or damaged concrete; chemical bunds; bedding pre-cast concrete beams; nosings on expansion joints; floor repairs.

Technical Properties

Density:2000kg/m³
Pot Life:40 minutes @ 20°C
Adhesion to Concrete:3.9MPa (concrete failure)
Compressive Strength:76MPa
Taber Abrasion Resistance:40mg weight loss (CS17 wheels; 1kg loads, 1000 cycles)
Maximum Service Temperature:70°C continuous

Surface Preparation

Remove all laitance, spalled concrete, grease, oil, dust, and other contaminants by scabbling or bush hammering, to provide a sound, clean, substrate.

Any exposed reinforcing steel shall be fully exposed by cutting out around its full circumference, and cleaned by abrading or grit blasting to remove rust, scale, etc.

Priming

Primer not normally required. For exceptionally porous surfaces, please contact our Technical Department for specific advice.

Mixing

201 Epoxy Repair Mortar is supplied as a two component pack. Each component is pre-weighed and ready to mix.

The contents of the CURING AGENT should be added into that containing the BASE and the two components thoroughly mixed, by spatula or low speed drill/stirrer, or forced action mixer.

Mixing Ratio: By Weight = 100 Base : 5.1 Curing Agent

Application

Apply the 201 Epoxy Repair Mortar by tamping and trowelling to ensure good compaction and a tight finish. The material should not be feather edged. Maximum thickness in horizontal applications is 50mm. For vertical applications see 202 Vertical Surface Repair Mortar.

Equipment Cleaning

Clean equipment with 109 Tool Cleaner prior to curing of the mortar.

Curing & Overcoating

201 Epoxy Repair Mortar will have hardened sufficiently after 5-6 hours cure @ 15-20°C to allow full trafficking. Longer periods of cure will be necessary at lower temperatures.

Full mechanical and chemical resistant properties will be achieved after 3 days cure @ 20°C.

It is preferable to apply a sealer coat if exposure to chemicals is likely. Please construct our Technical Department for specific recommendations.

Limitations

  • Do not apply to wet or uncured concrete surfaces.
  • Do not apply at temperatures of 3°C or less.

Send us your question

Question

would this product be ok to use on concrete base outside of garage,and at what max thickness, or do you have something else

ADAM JOHNSTON from glasgow (scotland) - 09/11/16

Answer

Yes this product can be used externally, maximum thickness per application is 50mm.

On two roof gullies, the concrete has fallen away from the roof tile edgings. I intend to hack out the decaying concrete and fill the edgings with a suitable product. Can you recommend anything?

Edward McGarry from Doncaster (UK) - 10/10/16

For vertical repairs of this nature we would recommend our 202 Vertical Surface Repair Mortar.

Hi,I would like to know if this product would be okay to patch a small concrete pool, which has a few places where the resin coat sounds hollow. Regards Dennis

Denis Hicks from Hereford (Uk) - 15/08/16

Yes, as long as you allow sufficient time for the 201 Epoxy Repair Mortar to cure before refilling the pool it can be used and left un-coated or re-coated with a compatible covering.

Question about the product

I have read and agree to the Conditions of Use (read) Send

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Free delivery on orders over £75 (terms & conditions)

• Deliveries will be made within 3 working days (standard delivery)
• You must be UK mainland based for the free delivery offer.
• Postcodes listed are excluded from the free delivery and priced below.

Please note: deliveries will need to be signed for at the point of delivery.

UK Mainland OnlyUp to £75.00£75.01 +
Standard (2/3 working days)£8.00FREE
Next Day£15.00£15.00
Next day before 09:00am£30.00£30.00
Next day before 10:30am£25.00£25.00
Next day before 12:00pm£20.00£20.00
Saturday Delivery£35.00£35.00














£25 (Standard 2-3 Day Delivery Only)

AB30, AB31, AB32, AB33, AB34, AB35, AB36, AB37, AB38, AB44, AB45, AB46, AB47, AB48, AB49, AB50, AB51, AB52, AB53, AB54, AB55, AB56, FK, G83, IV, KW1, KW2, KW3, KW4, KW5, KW6, KW7, KW8, KW9, KW10, KW11, KW12, KW13, KW14, PA, PH, HS, KA27, KA28, ZE

£35 (Standard 2-3 Day Delivery Only)

BT, IM

£50 (Standard 2-3 Day Delivery Only)

JE, GY

Please note that all carriage prices are quoted without V.A.T. at the current rate.

Scottish Islands - outside standard distribution area, please contact us for a quote.

There may be an exception for heavy goods when purchased in quantity where we will contact you to advise any additional charges.

Next Day delivery and Saturday Service is available on stocked items for orders received before 11:00am only.

Because of the nature of our products, we use specially selected carriers to ensure safe and prompt delivery to you.

Please note: Any time or date named by Rawlins Paints Limited for delivery is given and intended as an estimate only and Rawlins Paints Limited shall not be liable to make good any damage or loss whether arising directly or indirectly out of a delay in delivery. Deliveries are made using a reliable nationwide carrier. Although over 99% of consignments arrive on time, we recommend that no labour is employed to undertake work until materials have arrived on site.

201 Epoxy Repair Mortar TDS

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201 Epoxy Repair Mortar Base MSDS

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201 Epoxy Repair Mortar Curing Agent MSDS

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IMPORTANT
Whilst every effort is made to ensure our data sheets are up to date, we advise you check the latest revision directly with the manufacturer to ensure you have the most current version.
E J Rawlins & Co. Ltd trading as Rawlins Paints make available product data sheets and information in good faith but without warranty. We do not accept liability for any errors or omissions contained within the data sheets or any outdated versions.