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203 Deep Repair Mortar

203 Deep Repair Mortar View larger
Typical Coverage (per coat)0.2m² per 25KG @ 50mm Thick
Touch Dry12-24 Hours
The figures stated above are approximate. Please ensure you refer to all datasheets for full application information.

203 Deep Fill Repair Mortar is a versatile, trowel applied, three component Epoxy resin-based, deep section screed/mortar for economical, fast setting repairs to deeper section areas. The product is supplied in a concrete grey colour, and may be sealed or topped with a range of our epoxy floor coatings or sealers as required.

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£56.13 + VAT

203 Deep Fill Repair Mortar is a versatile, trowel applied, three component Epoxy resin-based, deep section screed/mortar for economical, fast setting repairs to deeper section areas.

The product is supplied in a concrete grey colour, and may be sealed or topped with a range of our epoxy floor coatings or sealers as required.

Features & Benefits

  • Ease of application
  • Fast curing characteristics
  • Economical
  • Hard wearing and durable
  • Taint free
  • Frost resistant and impervious to water
  • Negligible shrinkage even in thick section

Recommended Uses

  • As a deep section protective screed for floor areas subject to impact, abrasion and chemical spillage.
  • As an economical, fast curing in-fill screed/mortar prior to the application of the final floor finish.
  • As a thick section Epoxy bedding mortar for kerbs, etc.

Technical Properties

Density:2200kg/m³
Pot Life:50-60 minutes @ 20°C
Adhesion to Concrete:3.6MPa (concrete failure)
Compressive Strength:64MPa

Chemical Resistance

Excellent resistance to dilute acids and alkalis, oil, petrol, diesel, vegetable oils, inorganic salts, and cleaning fluids.

Surface Preparation

Remove all laitance, spalled concrete, grease, oil, dust, and other contaminants by scabbling or bush hammering, to provide a sound, clean, substrate.

Any exposed reinforcing steel shall be fully exposed by cutting out around its full circumference, and cleaned by abrading or grit blasting to remove rust, scale, etc. Metal substrates shall be degreased and grit blasted to Sa 2.5 Swedish Standard.

Priming

Apply a coat of 405 Tack Primer by brush or roller at a nominal rate of 3.5 to 7.0m²/kg, depending upon surface profile.

Mixing

The use of mechanical, forced action mixer such as a Creteangle, is strongly recommended.

Pour the contents of the CURING AGENT container into the BASE container and mix thoroughly.

The mixed resins shall be poured into a mixing vessel, (Creteangle bucket or similar), and the AGGREGATE added steadily whilst the mixer is in motion. Mix for 2-3 minutes until a uniform material is achieved.

Mixing Ratio

  • By Volume = 2.04 Base : 1 Curing Agent
  • By Weight = 100 Base : 42.4 Curing Agent

Application

203 Deep Fill Repair Mortar shall be applied whilst the primer is still ‘tacky’ i.e. within 2 hours of application.

The material should be tamped and trowelled to ensure good compaction and a tight finish.

Minimum application thickness is 10mm; maximum application thickness is 50mm for large areas.

Note: up to 100mm thickness may be applied in small patches.

Equipment Cleaning

Clean equipment with 109 Tool Cleaner prior to curing of the coating.

Curing & Overcoating

203 Deep Fill Repair Mortar will have hardened sufficiently after overnight cure @ 20°C to allow overcoating or full trafficking.

Longer periods of cure will be necessary at lower temperatures.

Full mechanical and chemical resistant properties will be achieved following 7 days cure @ 20°C.

Limitations

  • Do not apply to wet or uncured concrete surfaces.
  • Do not apply at temperatures of 3°C or less.

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Free delivery on orders over £75 (terms & conditions)

• Deliveries will be made within 3 working days (standard delivery)
• You must be UK mainland based for the free delivery offer.
• Postcodes listed are excluded from the free delivery and priced below.

Please note: deliveries will need to be signed for at the point of delivery.

UK Mainland OnlyUp to £75.00£75.01 +
Standard (2/3 working days)£8.00FREE
Next Day£15.00£15.00
Next day before 09:00am£30.00£30.00
Next day before 10:30am£25.00£25.00
Next day before 12:00pm£20.00£20.00
Saturday Delivery£35.00£35.00














£25 (Standard 2-3 Day Delivery Only)

AB30, AB31, AB32, AB33, AB34, AB35, AB36, AB37, AB38, AB44, AB45, AB46, AB47, AB48, AB49, AB50, AB51, AB52, AB53, AB54, AB55, AB56, FK, G83, IV, KW1, KW2, KW3, KW4, KW5, KW6, KW7, KW8, KW9, KW10, KW11, KW12, KW13, KW14, PA, PH, HS, KA27, KA28, ZE

£35 (Standard 2-3 Day Delivery Only)

BT, IM

£50 (Standard 2-3 Day Delivery Only)

JE, GY

Please note that all carriage prices are quoted without V.A.T. at the current rate.

Scottish Islands - outside standard distribution area, please contact us for a quote.

There may be an exception for heavy goods when purchased in quantity where we will contact you to advise any additional charges.

Next Day delivery and Saturday Service is available on stocked items for orders received before 11:00am only.

Because of the nature of our products, we use specially selected carriers to ensure safe and prompt delivery to you.

Please note: Any time or date named by Rawlins Paints Limited for delivery is given and intended as an estimate only and Rawlins Paints Limited shall not be liable to make good any damage or loss whether arising directly or indirectly out of a delay in delivery. Deliveries are made using a reliable nationwide carrier. Although over 99% of consignments arrive on time, we recommend that no labour is employed to undertake work until materials have arrived on site.

203 Deep Repair Mortar TDS

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203 Deep Repair Mortar Base MSDS

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203 Deep Repair Mortar Curing Agent MSDS

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