Watco Concrex Deep Fill Epoxy Mortar

    WatcoCXDF
    WAT9176

    The ultimate strong repair formula for deeper holes in high traffic areas, with economical and quick repairs. Permanent repairs for holes in concrete floors, creating ramps, making up floor levels, and eroded uneven concrete.

    • Fills holes up to 100mm deep in one layer
    • Can be used as a base layer under any Watco Concrex product
    • Ideal for heavy traffic areas
    • Easy to mix and apply
    • Interior and exterior use
    • Heavy-duty, two-part epoxy resin mortar
    • Cold-setting (cures at 0°C) and Rapid-curing (light traffic in 3 hours) versions also available

    Note: While great care is taken with the colour samples shown, no guarantee can be given that they represent exactly the colours offered.

    Colour
    Item
    Size

    £293.28 (incl. VAT)

    £244.40 (ex. VAT)

    Quantity
    Please choose your colour
    Available for Delivery (See Delivery Options Below)

    Description

    This formula contains less resin than other Watco Concrex products and is reinforced with a granite aggregate. This makes it a cost-effective alternative to the other Watco Concrex products when filling deeper holes.

    Other Concrex products achieve full strength at only 5mm thick; Concrex Deep Fill can be used in one layer between 15mm —100mm. It can be left as a wearing surface which has a coarse textured finish.

    If a smoother finish is required use Concrex Deep Fill to within hmm of the floor level, and then overlay with hmm of Watco Concrex Carbon Fibre.

    Other versions available:

    Watco Concrex Deep Fill Cold Set - can be used at temperatures of 10°C and above. Available for cold weather repairs down to 0°C, allowing essential maintenance during the winter months.

    Watco Concrex Deep Fill Cold Set Rapid - rapid, ultra-strong repairs to deep holes in concrete, ready for light traffic in as little as 3 hours.



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    Features & Benefits


    • Areas of use - permanent repairs for:
      • Holes in concrete floors
      • Creating ramps
      • Making up floor levels
      • Eroded, uneven concrete
    • Heavy-duty, two-part epoxy resin mortar
    • More economical than other Watco Concrex products for filling deep holes
    • Repairs from 15mm —100mm in one layer
    • Can be used as a base layer under any Watco Concrex product
    • Cold-setting and Rapid-curing versions also available



    Surface Preparation


    Surfaces should be clean, dry and free of all loose material. Wire brushing or sweeping is generally sufficient.

    Watco Bio-D degreaser can be used to remove grease and oil.



    Priming


    A primer is not usually required when filling holes in concrete floors or resurfacing rough or damaged concrete.

    Watco Tack Coat adhesive primer is recommended when using Watco Concrex Deep Fill products on smooth or damp surfaces.



    Mixing


    Wear protective gloves.

    The resin and the aggregate are already pre-blended and is supplied with a bottle of grey curing agent.

    Shake the bottle of curing agent until the liquid is a uniform grey colour.

    Tip the sand/resin onto a mixing tray or board. Do not mix inside the plastic bucket.

    Mix thoroughly with a trowel or gloved hands until an even grey colour is achieved.

    A ‘Cretangle’ or suitable open pan mixer can be used to mix large quantities.

    Once mixed the mortar should be used within 30-60 minutes depending upon temperature.



    Application


    Trowel the mortar firmly into the repair and finish with a trowel or float.

    To help with application regularly wipe the surface of the trowel with a cloth dampened with white spirit.

    Watco Concrex Deep Fill products are normally applied at 15mm-100mm thick.

    For repairs deeper than l00mm apply in separate layers allowing 5 hours between layers.



    Limitations


    Do not apply to wet surfaces.

    Watco Tack Coat should be used for application to smooth or damp surfaces before applying Watco Concrex Deep Fill products.

    Do not apply thicker than l00mm in one layer — see section headed ‘Application’ Watco Concrex' Deep Fill products should not be subjected to temperatures above 60°C.



    Product Details
    9176-946237

    Data sheet

    Manufacturer
    Watco
    For Use By
    Consumer Use
    Interior / Exterior Use
    Interior & Exterior
    For Use On
    Metallic Substrates
    For Use On
    Concrete
    Application Method
    Steel float or trowel
    Single, Two or Three Pack
    Two-Pack
    Pack Size
    25KG
    Coverage
    25kg — 0.5m* at 30mm thick.
    Recommended Thinner/Cleaner
    White spirit - use before curing
    Compatible Primers
    Not usually – see section headed ‘Priming’.
    UN Number
    UN2735
    Layer Thickness
    15mm - 100mm
    Pot Life
    30-60 minutes depending upon temperature.
    Rapid: 30 minutes
    Base Type
    Solvent-Based
    Suitable For Use On
    Concrete
    Suitable For Use On
    Sand and Cement
    Suitable For Use On
    Metal
    Suitable For Use On
    Concrete Floors
    Application Method
    Trowel
    Product Usage Type
    Repair
    Product Range
    Concrex
    Dry for Light Traffic
    Deep Fill (at 15-20°C): 5-6 hours
    Deep Fill Cold Set (at 0°C): 24 - 48 hours
    Deep Fill Cold Set (at 10°C): 6 - 8 hours

    Rapid: (at 15°C): 3 hours
    (at 20°C): 2 hours
    Colour Family
    Grey
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Watco Concrex Deep Fill Epoxy Mortar is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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