201 Epoxy Repair Mortar

Reference RAW201

Brand Rawlins Paints

Search ID RAW915

201 Epoxy Repair Mortar is a high strength, trowel applied, two component epoxy resin mortar, designed for rapid and permanent repairs to concrete and masonry surfaces.

Pre-packed units – ready to use
Fast curing
Impact and abrasion resistant
Frost resistant and impervious to water
Negligible shrinkage
Images are for illustrative purposes only and may differ from the actual product
This product is for Professional Use Only

Colour

Light Grey

Size

£36.00(ex. VAT)

£43.20 (inc. VAT)

Quantity

Please choose your colour

Available for Delivery (See Delivery Options Below)

ColourPicker Explained

In general we sort colours for products into 2 main groups - ‘Ready Mixed’ and ‘Tinted’.
Tinted colours will always be more expensive than Ready Mixed colours as they need to be produced at the time of order using a tinting machine dispensing colourant into a base*.
During busy periods, this means that tinted colours could take longer, for example – a ready mixed colour ordered on a 3-5 day delivery might arrive within 3 days, however a tinted colour might take the full 5 days to arrive.

To find Ready Mixed colours, search "ready mixed" or select the Ready Mixed 'colour chart'. To see Tinted colours select a colour chart such as RAL, BS, NCS, etc. or search for a colour/hue to see available or related options.

To ensure fair pricing, we split colours into ‘Price Bands’ to group together similar priced colours. If you wish to search for the cheapest tinted colours, always select Price Band 1.

We make every effort to list all available colours, however we also offer a colour match service which can be accessed by contacting our Technical Team on 0113 245 5450 (option 2) or emailing [email protected]

*Colours are sold in the nearest tin size but actual paint volume per tin may vary up to 10% depending on colour

Colour reproduction of the Products on the Site is limited by the technology used to deliver web pages and by the colour representation of Customer’s own monitor and computer set-up. We have made every effort to display as accurately as possible the colours of our Products but we cannot guarantee that the colour shown on Customer’s monitor’s display will accurately reflect the colour of the Product on delivery. We recommend that Customer first purchases the smallest Product available or access an industry standard colour chart in person (and not digitally) to ensure that the colour is acceptable for its purposes.

6 question about the product

Description

201 Epoxy Repair Mortar is a high strength, trowel applied, two component epoxy resin mortar. Designed for repairs to spalled or damaged concrete, chemical bunds, bedding pre-cast concrete beams, nosings on expansion joints and floor repairs.

201 Epoxy Repair Mortar is a blend of epoxy resin, polyamine curing agent, graded aggregate and colour pigments. The mixed material is applied to a suitably prepared surface, and quickly cures to form a durable, abrasion and chemical resistant repair.

This product is for Professional Use Only.

Features & Benefits

Pre-packed units – ready to use
Fast curing characteristics
Impact and abrasion resistant
Frost resistant and impervious to water
Excellent mechanical properties
Unaffected by a wide range of acids, and industrial chemicals
Negligible shrinkage
High bond strength – no primer required
Cures under damp, cool conditions

Typical Properties

Technical Data
	201 Epoxy Repair Mortar
Density:	2000kg/m³
Pot Life:	40 minutes @ 20°C
Adhesion to concrete:	3.9MPa (concrete failure)
Compressive Strength:	76MPa
Taber abrasion resistance:	40mg weight loss (CS17 wheels; 1kg loads, 1000 cycles)
Maximum Service Temperature:	70°C continuous

Coverage

5kg pack yields 2.5 litres of material, sufficient for 0.5m² @ 5mm thickness (10kg pack pro-rata)

Surface Preparation

Remove all laitance, spalled concrete, grease, oil, dust, and other contaminants by scabbling or bush hammering
Any exposed reinforcing steel shall be fully exposed by cutting out around its full circumference, and cleaned by abrading or grit blasting to remove rust, scale, etc

Priming:

Primer not normally required
For exceptionally porous surfaces, please contact our Technical Department on 0113 2455450 (option 2) or send a message to [email protected]

Mixing:

201 Epoxy Repair Mortar is supplied as a two component pack
Each component is pre-weighed and ready to mix
The contents of the curing agent should be added into the base container
Thoroughly mix the two components by spatula, low speed drill/stirrer or forced action mixer

Mixing Ratio:

By Weight = 100 Base : 5.1 Curing Agent

Application

Apply the 201 Epoxy Repair Mortar by tamping and trowelling to ensure good compaction and a tight finish
The material should not be feather edged
Maximum thickness in horizontal applications is 50mm
For vertical applications see 202 Vertical Surface Repair Mortar data sheet

Cleaning

Clean equipment with 109 Tool Cleaner prior to curing of the mortar

Curing & Overcoating

201 Epoxy Repair Mortar will have hardened sufficiently after 5-6 hours cure @ 15-20°C to allow full trafficking
Longer periods of cure will be necessary at lower temperatures
Full mechanical and chemical resistant properties will be achieved after 3 days cure @ 20°C
It is preferable to apply a sealer coat if exposure to chemicals is likely
Please consult our Technical Department for specific recommendations

Limitations

Do not apply to wet or uncured concrete surfaces
Do not apply at temperatures of 3°C or less

Storage & Shelf Life

Store in dry conditions at temperatures between 10°C and 25°C
Avoid low temperature storage prior to use of the material
Do not expose to freezing conditions
201 Epoxy Repair Mortar has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with manufacturer’s instructions

Health & Safety

Wear gloves and goggles
Wash off splashes immediately with soap and water
Any eye contamination must be rapidly irrigated with copious amounts of water, and immediate medical attention sought
Refer to Material Safety Data Sheet for further information
201 Epoxy Repair Mortar shall be applied strictly in accordance with the manufacturer’s instructions

For specific advice regarding any aspect of this product, please consult our Technical Department on 0113 2455450 (option 2) or send a message to [email protected]

Product Details

Reference 915-33359

Data sheet

For Use On: Concrete, Masonry
Single, Two or Three Pack: Two-Pack
Pack Size: 5KG, 10KG
Coverage: 1m² per 10KG @ 5mm Thick
Touch Dry: 6 Hours
UN Number (Activator): UN2735
UN Number (Base): UN3082

Attachments

Download

Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

Send us your question

Francis Hunt on 2021-09-05 10:13:16	Question: Can your product for concrete repair be purchased from B&Q
	Answer from Rawlins’ Technical Team: No this can be purchased on the website and we can ship throughout mainland uk.

Simon Dunn on 2019-01-10 14:03:03	Question: Outside slab needs repair can colour dye be added to mix. or can it be painted over at a later date. many thanks.
	Answer from Rawlins’ Technical Team: We don't recommend the use of dyes or pigments with our 201 Epoxy Repair Mortar, however it can be pigmented to any RAL or BS colour on request by ourselves. It should be noted though that due to the filler in the product, colours will not be exact. 201 Epoxy Repair Mortar can also be over painted with compatible topcoats if desired.

Adam on 2018-08-01 08:01:37	Question: Can this product be used on polished concrete floors? I need to be able to polish the repair once done.
	Answer from Rawlins’ Technical Team: 201 Epoxy Repair Mortar has a fairly tight finish. You will have to mechanically grind and then polish the system to try to match the finish of the concrete.

ADAM JOHNSTON on 2016-11-09 05:39:28	Question: would this product be ok to use on concrete base outside of garage,and at what max thickness, or do you have something else
	Answer from Rawlins’ Technical Team: Yes this product can be used externally, maximum thickness per application is 50mm.

Edward McGarry on 2016-10-10 18:47:09	Question: On two roof gullies, the concrete has fallen away from the roof tile edgings. I intend to hack out the decaying concrete and fill the edgings with a suitable product. Can you recommend anything?
	Answer from Rawlins’ Technical Team: For vertical repairs of this nature we would recommend our 202 Vertical Surface Repair Mortar.

Denis Hicks on 2016-08-15 16:25:33	Question: Hi,I would like to know if this product would be okay to patch a small concrete pool, which has a few places where the resin coat sounds hollow. Regards Dennis
	Answer from Rawlins’ Technical Team: Yes, as long as you allow sufficient time for the 201 Epoxy Repair Mortar to cure before refilling the pool it can be used and left un-coated or re-coated with a compatible covering.

IMPORTANT SHIPPING & DELIVERY INFORMATION

201 Epoxy Repair Mortar is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT

202 Vertical Surface Repair Mortar

202 Vertical Surface Repair Mortar is a solvent-free fast setting epoxy repair mortar for vertical and overhead repairs. It provides a strong, durable, weatherproof repair for concrete, brickwork, stonework and steel substrates. Excellent adhesion to substrate Very good abrasion and impact resistance High build application in vertical and...

£48.00 (ex. VAT)

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