201 Epoxy Repair Mortar
  • 201 Epoxy Repair Mortar

201 Epoxy Repair Mortar

201 Epoxy Repair Mortar is a high strength, trowel applied, two component epoxy resin mortar, designed for rapid and permanent repairs to concrete and masonry surfaces.

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£28.70
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£34.44 Tax incl.
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Description

201 Epoxy Repair Mortar is a high strength, trowel applied, two component epoxy resin mortar. Designed for repairs to spalled or damaged concrete, chemical bunds, bedding pre-cast concrete beams, nosings on expansion joints and floor repairs.

201 Epoxy Repair Mortar is a blend of epoxy resin, polyamine curing agent, graded aggregate and colour pigments. The mixed material is applied to a suitably prepared surface, and quickly cures to form a durable, abrasion and chemical resistant repair.



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Features & Benefits


  • Pre-packed units – ready to use
  • Fast curing characteristics
  • Impact and abrasion resistant
  • Frost resistant and impervious to water
  • Excellent mechanical properties
  • Unaffected by a wide range of acids, and industrial chemicals
  • Negligible shrinkage
  • High bond strength – no primer required
  • Cures under damp, cool conditions



Typical Properties


Technical Data
  201 Epoxy Repair Mortar
Density: 2000kg/m³
Pot Life: 40 minutes @ 20°C
Adhesion to concrete: 3.9MPa (concrete failure)
Compressive Strength: 76MPa
Taber abrasion resistance: 40mg weight loss (CS17 wheels; 1kg loads, 1000 cycles)
Maximum Service Temperature: 70°C continuous



Coverage


  • 5kg pack yields 2.5 litres of material, sufficient for 0.5m² @ 5mm thickness (10kg pack pro-rata)



Surface Preparation


  • Remove all laitance, spalled concrete, grease, oil, dust, and other contaminants by scabbling or bush hammering
  • Any exposed reinforcing steel shall be fully exposed by cutting out around its full circumference, and cleaned by abrading or grit blasting to remove rust, scale, etc

Priming:

  • Primer not normally required
  • For exceptionally porous surfaces, please contact our Technical Department on 0113 2455450 (option 2) or send a message to [email protected]

Mixing:

  • 201 Epoxy Repair Mortar is supplied as a two component pack
  • Each component is pre-weighed and ready to mix
  • The contents of the curing agent should be added into the base container
  • Thoroughly mix the two components by spatula, low speed drill/stirrer or forced action mixer

Mixing Ratio:

  • By Weight = 100 Base : 5.1 Curing Agent



Application


  • Apply the 201 Epoxy Repair Mortar by tamping and trowelling to ensure good compaction and a tight finish
  • The material should not be feather edged
  • Maximum thickness in horizontal applications is 50mm
  • For vertical applications see 202 Vertical Surface Repair Mortar data sheet



Cleaning




Curing & Overcoating


  • 201 Epoxy Repair Mortar will have hardened sufficiently after 5-6 hours cure @ 15-20°C to allow full trafficking
  • Longer periods of cure will be necessary at lower temperatures
  • Full mechanical and chemical resistant properties will be achieved after 3 days cure @ 20°C
  • It is preferable to apply a sealer coat if exposure to chemicals is likely
  • Please consult our Technical Department for specific recommendations



Limitations


  • Do not apply to wet or uncured concrete surfaces
  • Do not apply at temperatures of 3°C or less



Storage & Shelf Life


  • Store in dry conditions at temperatures between 10°C and 25°C
  • Avoid low temperature storage prior to use of the material
  • Do not expose to freezing conditions
  • 201 Epoxy Repair Mortar has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with manufacturer’s instructions



Health & Safety


  • Wear gloves and goggles
  • Wash off splashes immediately with soap and water
  • Any eye contamination must be rapidly irrigated with copious amounts of water, and immediate medical attention sought
  • Refer to Material Safety Data Sheet for further information
  • 201 Epoxy Repair Mortar shall be applied strictly in accordance with the manufacturer’s instructions

For specific advice regarding any aspect of this product, please consult our Technical Department on 0113 2455450 (option 2) or send a message to [email protected]



It is your responsibility to read the Product Data Sheets (available below) before you place an order and prior to application of the product. The content of this website is our best recommendation and is not advice. Coverage rates quoted are approximate, you agree that coverage depends on the condition of the substrate, surface absorption, texture and application method. We ALWAYS recommend a trial area is coated to ensure the product meets your requirements before use.

Product Details

Data sheet

For Use On
Concrete, Masonry
Single, Two or Three Pack
Two-Pack
Pack Size
5KG, 10KG
Coverage
1m² per 10KG @ 5mm Thick
Touch Dry
6 Hours
UN Number (Activator)
UN2735
UN Number (Base)
UN3082
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


questions Simon Dunn on 2019-01-10 14:03:03
Question: 

Outside slab needs repair can colour dye be added to mix. or can it be painted over at a later date. many thanks.

Answer: 

We don't recommend the use of dyes or pigments with our 201 Epoxy Repair Mortar, however it can be pigmented to any RAL or BS colour on request by ourselves. It should be noted though that due to the filler in the product, colours will not be exact. 201 Epoxy Repair Mortar can also be over painted with compatible topcoats if desired.

questions Adam on 2018-08-01 08:01:37
Question: 

Can this product be used on polished concrete floors? I need to be able to polish the repair once done.

Answer: 

201 Epoxy Repair Mortar has a fairly tight finish. You will have to mechanically grind and then polish the system to try to match the finish of the concrete.

questions ADAM JOHNSTON on 2016-11-09 05:39:28
Question: would this product be ok to use on concrete base outside of garage,and at what max thickness, or do you have something else
Answer: 

Yes this product can be used externally, maximum thickness per application is 50mm.

questions Edward McGarry on 2016-10-10 18:47:09
Question: On two roof gullies, the concrete has fallen away from the roof tile edgings. I intend to hack out the decaying concrete and fill the edgings with a suitable product. Can you recommend anything?
Answer: 

For vertical repairs of this nature we would recommend our 202 Vertical Surface Repair Mortar.

questions Denis Hicks on 2016-08-15 16:25:33
Question: Hi,I would like to know if this product would be okay to patch a small concrete pool, which has a few places where the resin coat sounds hollow. Regards Dennis
Answer: 

Yes, as long as you allow sufficient time for the 201 Epoxy Repair Mortar to cure before refilling the pool it can be used and left un-coated or re-coated with a compatible covering.

  

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