201 Epoxy Repair Mortar

Manufacturer:

201 Epoxy Repair Mortar is a high strength, trowel applied, two component epoxy resin mortar, designed for rapid and permanent repairs to concrete and masonry floor surfaces. Ideal for repairs to spalled or damaged concrete; chemical bunds; bedding pre-cast concrete beams; nosings on expansion joints; floor repairs.

Bulk Buy

£28.70 tax excl.

Product Description

201 Epoxy Repair Mortar is a high strength, trowel applied, two component epoxy resin mortar, designed for rapid and permanent repairs to concrete and masonry floor surfaces. 201 Epoxy Repair Mortar is a blend of epoxy resin, polyamine curing agent, graded aggregate and colour pigments. The mixed material is applied to a suitably prepared surface, and quickly cures to form a durable, abrasion and chemical resistant repair.

Features & Benefits

  • Pre-packed units – ready to use
  • Fast curing characteristics
  • Impact and abrasion resistant
  • Frost resistant and impervious to water
  • Excellent mechanical properties
  • Unaffected by a wide range of acids, and industrial chemicals
  • Negligible shrinkage
  • High bond strength – no primer required
  • Cures under damp, cool conditions

Recommended Uses

Repairs to spalled or damaged concrete; chemical bunds; bedding pre-cast concrete beams; nosings on expansion joints; floor repairs.

Technical Properties

Density:2000kg/m³
Pot Life:40 minutes @ 20°C
Adhesion to Concrete:3.9MPa (concrete failure)
Compressive Strength:76MPa
Taber Abrasion Resistance:40mg weight loss (CS17 wheels; 1kg loads, 1000 cycles)
Maximum Service Temperature:70°C continuous

Surface Preparation

Remove all laitance, spalled concrete, grease, oil, dust, and other contaminants by scabbling or bush hammering, to provide a sound, clean, substrate.

Any exposed reinforcing steel shall be fully exposed by cutting out around its full circumference, and cleaned by abrading or grit blasting to remove rust, scale, etc.

Priming

Primer not normally required. For exceptionally porous surfaces, please contact our Technical Department for specific advice.

Mixing

201 Epoxy Repair Mortar is supplied as a two component pack. Each component is pre-weighed and ready to mix.

The contents of the CURING AGENT should be added into that containing the BASE and the two components thoroughly mixed, by spatula or low speed drill/stirrer, or forced action mixer.

Mixing Ratio: By Weight = 100 Base : 5.1 Curing Agent

Application

Apply the 201 Epoxy Repair Mortar by tamping and trowelling to ensure good compaction and a tight finish. The material should not be feather edged. Maximum thickness in horizontal applications is 50mm. For vertical applications see 202 Vertical Surface Repair Mortar.

Equipment Cleaning

Clean equipment with 109 Tool Cleaner prior to curing of the mortar.

Curing & Overcoating

201 Epoxy Repair Mortar will have hardened sufficiently after 5-6 hours cure @ 15-20°C to allow full trafficking. Longer periods of cure will be necessary at lower temperatures.

Full mechanical and chemical resistant properties will be achieved after 3 days cure @ 20°C.

It is preferable to apply a sealer coat if exposure to chemicals is likely. Please construct our Technical Department for specific recommendations.

Limitations

  • Do not apply to wet or uncured concrete surfaces.
  • Do not apply at temperatures of 3°C or less.

It is your responsibility to read the Product Data Sheets (available below) before you place an order and prior to application of the product. The content of this website is our best recommendation and is not advice. Coverage rates quoted are approximate, you agree that coverage depends on the condition of the substrate, surface absorption, texture and application method. We ALWAYS recommend a trial area is coated to ensure the product meets your requirements before use.

Technical Data

Typical Coverage (per coat)1m² per 10KG @ 5mm Thick
Touch Dry6 Hours
The figures stated above are approximate. Please ensure you refer to all datasheets for full application information.

Download

Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

Questions



questions Adam on 01/08/2018
Question: 

Can this product be used on polished concrete floors? I need to be able to polish the repair once done.

Answer: 

201 Epoxy Repair Mortar has a fairly tight finish. You will have to mechanically grind and then polish the system to try to match the finish of the concrete.

questions ADAM JOHNSTON on 09/11/2016
Question: would this product be ok to use on concrete base outside of garage,and at what max thickness, or do you have something else
Answer: 

Yes this product can be used externally, maximum thickness per application is 50mm.

questions Edward McGarry on 10/10/2016
Question: On two roof gullies, the concrete has fallen away from the roof tile edgings. I intend to hack out the decaying concrete and fill the edgings with a suitable product. Can you recommend anything?
Answer: 

For vertical repairs of this nature we would recommend our 202 Vertical Surface Repair Mortar.

questions Denis Hicks on 15/08/2016
Question: Hi,I would like to know if this product would be okay to patch a small concrete pool, which has a few places where the resin coat sounds hollow.
Regards Dennis


Answer: 

Yes, as long as you allow sufficient time for the 201 Epoxy Repair Mortar to cure before refilling the pool it can be used and left un-coated or re-coated with a compatible covering.

  

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