202 Vertical Surface Repair Mortar is a solvent-free fast setting epoxy repair mortar for vertical and overhead repairs. It provides a strong, durable, weatherproof repair for concrete, brickwork, stonework and steel substrates.
Excellent adhesion to substrate
Very good abrasion and impact resistance
High build application in vertical and overhead locations
May be applied to damp substrates
Chemically resistant
Images are for illustrative purposes only and may differ from the actual product
202 Vertical Surface Repair Mortar is a solvent free epoxy resin system, together with specially graded lightweight fillers. The mixed mortar has excellent application characteristics, allowing overhead and vertical repairs to be easily accomplished.
202 Vertical Surface Repair Mortar is supplied as a three pack material, pre-weighed to allow easy onsite mixing and use. Surfaces must be primed with 405 Tack Primer prior to the application of 202 Vertical Surface Repair Mortar to ensure good adhesion and durability.
Provides a strong, durable, weatherproof repair for concrete, brickwork, stonework and steel substrates.
Provides a strong, durable, weatherproof repair for concrete, brickwork, stonework and steel substrates
Very good abrasion and impact resistance
May be applied to damp substrates
Impermeable and waterproof
Good mechanical properties
Excellent adhesion to substrate
Suitable for cosmetic refurbishment of old stone and brickwork
For repairs to spalled or damaged concrete structures particularly for vertical and overhead applications
Typical Properties
Technical Data
202 Vertical Surface Repair Mortar
Density:
1175kg/m³
Pot Life:
50 minutes @ 20°C
Compressive Strength:
45 MPa
Tensile Strength:
8 MPa
Chemical Resistance
Chemical
Resistance
25% Hydrochloric Acid
Excellent
20% Sulphuric Acid
Excellent
10% Citric Acid
Excellent
40% Sodium Hydroxide
Excellent
Diesel and Petrol
Excellent
10% Lactic Acid
Very Good
20% Phosphoric Acid
Very Good
Common Industrial Chemicals
Good
Coverage
A 5kg pack yields 4.25 litres of mortar, sufficient for 0.42m² @ 10mm thick (10kg pack pro rata)
Surface Preparation
The substrate shall be sound, clean and free from laitance, dust, oil, grease and other contaminants
Smooth substrates should be roughened by mechanical means to form a ‘key’ in order to optimise adhesion
Scabbling, grit blasting, high pressure water jetting or needle gunning are satisfactory forms of preparation
Any corroded re-enforcing steel shall be abraded or grit blasted to remove all scale, rust, etc
If application of the 202 Vertical Surface Repair Mortar is to be delayed, then a coat of 404 Epoxy Metal Primer should be applied as an anti-corrosive holding primer for prepared steelwork
Please consult our Technical Department on 0113 2455450 (option 2) or send a message to [email protected] for specific advice.
Priming:
Mix and apply a coat of 405 Tack Primer in accordance with the product data sheet instructions
Mixing:
Pour the contents of the curing agent container into the base container and mix thoroughly by spatula or low speed drill/stirrer
The mixed resins shall be poured into a forced action mixing vessel, (Creteangle bucket or similar), and the filler added steadily whilst the mixer is in motion
Mix for 2-3 minutes until a uniform material is achieved
Mixing Ratio:
By Volume = 2.1 Base : 1 Curing Agent
By Weight = 100 Base : 42 Curing Agent
Application
Whilst the 405 Tack Primer remains in a ‘tacky’ condition, i.e. within 90 minutes of application, apply the 202 Vertical Surface Repair Mortar by wood float, ensuring good compaction
Close and finish with a steel float
Where a roughened profile is required, finish with a plastic float
202 Vertical Surface Repair Mortar may also be placed by gloved hand for comparatively inaccessible applications
Chequer board application is recommended for larger areas of rendering
Application thickness of up to 50mm per layer may be achieved
If additional layers are required, scratch finish the first layer and then re-prime the following day prior to subsequent applications
Cleaning
Clean equipment with 109 Tool Cleaner prior to curing of the mortar
Curing
202 Vertical Surface Repair Mortar will have cured sufficiently after 24 hours @ 20°C to be put back into most kinds of service
7 days cure @ 20°C will be required to ensure optimum mechanical properties and full chemical resistance
Limitations
Do not apply to wet or uncured concrete surfaces
Do not apply at temperatures of 3°C or less
Storage & Shelf Life
Store in dry conditions at temperatures between 10°C and 25°C
Avoid low temperature storage prior to use of the material
Do not expose to freezing conditions
202 Vertical Surface Repair Mortar has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with manufacturer’s instructions
Health & Safety
Wear gloves and goggles
Wash off splashes immediately with soap and water
Any eye contamination must be rapidly irrigated with copious amounts of water, and immediate medical attention sought
202 Vertical Surface Repair Mortar shall be applied strictly in accordance with the manufacturer’s instructions
For specific advice regarding any aspect of this product, please consult our Technical Department on 0113 2455450 (option 2) or send a message to [email protected]
Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.
This should be mixed thoroughly by spatula or low speed drill/stirrer.
Rob on 2022-05-28 14:51:45
Question:
what is the minimum depth for this to set at full hardness, please?
Answer from Rawlins’ Technical Team:
Generally 5mm will be sufficient to achieve full compressive strength.
Robert on 2018-12-10 10:27:28
Question:
Do you do next day delivery
Answer from Rawlins’ Technical Team:
Yes we offer the following delivery terms;
3 - 5 Working Days - FREE (on orders over £75.00 + VAT, £5.00 + VAT if under)
2 - 3 Working Days - £8.00 + VAT
Next Working Day - £15.00 + VAT
Next Working Day (Pre 9.30am) - £30.00 + VAT
Georgina Curtis on 2016-07-22 13:05:35
Question: Does this need to be built up in layers?
Answer from Rawlins’ Technical Team:
202 Vertical Surface Repair Mortar can be applied to a thickness of up to 50mm per layer. If additional layers are required, scratch finish the first layer and then re-prime the following day with 405 Tack Primer prior to subsequent applications.
404 Epoxy Metal Primer is a two pack, water-based, epoxy, anti-corrosive primer designed for the protection of steelwork.
Non toxic
Fast drying - touch dry in 1-2 hours @ 20ºC
May be applied to damp or dry surfaces
Excellent anti-corrosive properties
Compatible with a wide range of top coats
Long overcoating window
Easily applied...
405 Tack Primer is an adhesion promoted primer developed for use in conjunction with various epoxy coatings and screed in our range.
Solvent free, low odour
Excellent adhesion to concrete and steel
Impervious to water
Low viscosity, easily applied
May be applied to cool, damp surfaces
Pre-packaged units ready for use
Very good...
109 Tool Cleaner is a specialist equipment cleaner suitable for the removal of uncured epoxy, polyester and polyurethane resins.
Low Hazard
Low evaporation rate
Excellent solvency powers
80% biodegradable
This product is for Professional Use Only
Images are for illustrative purposes only and may differ from the actual product
More...
Rob on 2022-05-28 14:52:38
