202 Vertical Surface Repair Mortar
  • 202 Vertical Surface Repair Mortar

202 Vertical Surface Repair Mortar

RAW202

202 Vertical Surface Repair Mortar is a solvent-free fast setting epoxy repair mortar for vertical and overhead repairs. It provides a strong, durable, weatherproof repair for concrete, brickwork, stonework and steel substrates.

  • Excellent adhesion to substrate
  • Very good abrasion and impact resistance
  • High build application in vertical and overhead locations
  • May be applied to damp substrates
  • Chemically resistant
  • Click to jump down to Technical Data
Colour
Size
£38.27
VAT excluded

£45.92 Tax incl.
Quantity

Description

202 Vertical Surface Repair Mortar is a solvent free epoxy resin system, together with specially graded lightweight fillers. The mixed mortar has excellent application characteristics, allowing overhead and vertical repairs to be easily accomplished.

202 Vertical Surface Repair Mortar is supplied as a three pack material, pre-weighed to allow easy onsite mixing and use. Surfaces must be primed with 405 Tack Primer prior to the application of 202 Vertical Surface Repair Mortar to ensure good adhesion and durability.

Provides a strong, durable, weatherproof repair for concrete, brickwork, stonework and steel substrates.



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Features & Benefits


  • Solvent-free
  • Excellent application characteristics
  • Three-pack product
  • Pre-weighed to allow easy onsite mixing and use
  • Provides a strong, durable, weatherproof repair for concrete, brickwork, stonework and steel substrates
  • Very good abrasion and impact resistance
  • May be applied to damp substrates
  • Impermeable and waterproof
  • Good mechanical properties
  • Excellent adhesion to substrate
  • Suitable for cosmetic refurbishment of old stone and brickwork
  • For repairs to spalled or damaged concrete structures particularly for vertical and overhead applications



Typical Properties


Technical Data
  202 Vertical Surface Repair Mortar
Density: 1175kg/m³
Pot Life: 50 minutes @ 20°C
Compressive Strength: 45 MPa
Tensile Strength: 8 MPa



Chemical Resistance
Chemical Resistance
25% Hydrochloric Acid Excellent
20% Sulphuric Acid Excellent
10% Citric Acid Excellent
40% Sodium Hydroxide Excellent
Diesel and Petrol Excellent
10% Lactic Acid Very Good
20% Phosphoric Acid Very Good
Common Industrial Chemicals Good



Coverage


  • A 5kg pack yields 4.25 litres of mortar, sufficient for 0.42m² @ 10mm thick (10kg pack pro rata)



Surface Preparation


  • The substrate shall be sound, clean and free from laitance, dust, oil, grease and other contaminants
  • Smooth substrates should be roughened by mechanical means to form a ‘key’ in order to optimise adhesion
  • Scabbling, grit blasting, high pressure water jetting or needle gunning are satisfactory forms of preparation
  • Any corroded re-enforcing steel shall be abraded or grit blasted to remove all scale, rust, etc
  • If application of the 202 Vertical Surface Repair Mortar is to be delayed, then a coat of 404 Epoxy Metal Primer should be applied as an anti-corrosive holding primer for prepared steelwork

Please consult our Technical Department on 0113 2455450 (option 2) or send a message to [email protected] for specific advice.

Priming:

  • Mix and apply a coat of 405 Tack Primer in accordance with the product data sheet instructions

Mixing:

  • Pour the contents of the curing agent container into the base container and mix thoroughly by spatula or low speed drill/stirrer
  • The mixed resins shall be poured into a forced action mixing vessel, (Creteangle bucket or similar), and the filler added steadily whilst the mixer is in motion
  • Mix for 2-3 minutes until a uniform material is achieved

Mixing Ratio:

  • By Volume = 2.1 Base : 1 Curing Agent
  • By Weight = 100 Base : 42 Curing Agent



Application


  • Whilst the 405 Tack Primer remains in a ‘tacky’ condition, i.e. within 90 minutes of application, apply the 202 Vertical Surface Repair Mortar by wood float, ensuring good compaction
  • Close and finish with a steel float
  • Where a roughened profile is required, finish with a plastic float
  • 202 Vertical Surface Repair Mortar may also be placed by gloved hand for comparatively inaccessible applications
  • Chequer board application is recommended for larger areas of rendering
  • Application thickness of up to 50mm per layer may be achieved
  • If additional layers are required, scratch finish the first layer and then re-prime the following day prior to subsequent applications



Cleaning




Curing


  • 202 Vertical Surface Repair Mortar will have cured sufficiently after 24 hours @ 20°C to be put back into most kinds of service
  • 7 days cure @ 20°C will be required to ensure optimum mechanical properties and full chemical resistance



Limitations


  • Do not apply to wet or uncured concrete surfaces
  • Do not apply at temperatures of 3°C or less



Storage & Shelf Life


  • Store in dry conditions at temperatures between 10°C and 25°C
  • Avoid low temperature storage prior to use of the material
  • Do not expose to freezing conditions
  • 202 Vertical Surface Repair Mortar has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with manufacturer’s instructions



Health & Safety


  • Wear gloves and goggles
  • Wash off splashes immediately with soap and water
  • Any eye contamination must be rapidly irrigated with copious amounts of water, and immediate medical attention sought
  • Refer to Material Safety Data Sheet for further information
  • 202 Vertical Surface Repair Mortar shall be applied strictly in accordance with the manufacturer’s instructions

For specific advice regarding any aspect of this product, please consult our Technical Department on 0113 2455450 (option 2) or send a message to [email protected]



It is your responsibility to read the Product Data Sheets (available below) before you place an order and prior to application of the product. The content of this website is our best recommendation and is not advice. Coverage rates quoted are approximate, you agree that coverage depends on the condition of the substrate, surface absorption, texture and application method. We ALWAYS recommend a trial area is coated to ensure the product meets your requirements before use.

Product Details
RAW202

Data sheet

Manufacturer
Rawlins Paints
For Use On
Concrete, Brickwork, Stone, Steel
Application Method
Float
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Three-Pack
Pack Size
5KG, 10KG
Coverage
0.8m² per 10KG @ 10mm Thick
Touch Dry
24 Hours
UN Number (Activator)
UN2735
UN Number (Base)
UN3082
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


questions Robert on 2018-12-10 10:27:28
Question: 

Do you do next day delivery

Answer: 

Yes we offer the following delivery terms;

  • 3 - 5 Working Days   -   FREE (on orders over £75.00 + VAT, £5.00 + VAT if under)
  • 2 - 3 Working Days   -   £8.00 + VAT
  • Next Working Day   -   £15.00 + VAT
  • Next Working Day (Pre 9.30am)   -   £30.00 + VAT
questions Georgina Curtis on 2016-07-22 13:05:35
Question: Does this need to be built up in layers?
Answer: 

202 Vertical Surface Repair Mortar can be applied to a thickness of up to 50mm per layer. If additional layers are required, scratch finish the first layer and then re-prime the following day with 405 Tack Primer prior to subsequent applications.


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