202 Vertical Surface Repair Mortar

Manufacturer:

202 Vertical Surface Repair Mortar is a fast setting epoxy repair mortar for vertical and overhead repairs providing a strong and durable, weatherproof repair for concrete, brickwork, stonework and steel substrates. Ideal for repairs to spalled or damaged concrete structures and cosmetic refurbishment of old stone and brickwork.

Bulk Buy

£38.27 tax excl.

£45.92   tax incl.

Product Description

202 Vertical Surface Repair Mortar is a solvent free Epoxy resin system, together with specially graded lightweight fillers. The mixed mortar has excellent application characteristics, allowing overhead and vertical repairs to be easily accomplished.

202 Vertical Surface Repair Mortar is supplied as a three pack material, pre-weighed to allow easy onsite mixing and use. Surfaces must be primed with 405 Tack Primer prior to the application of 202 Vertical Surface Repair Mortar to ensure good adhesion and durability.

202 Vertical Surface Repair Mortar is a fast setting epoxy repair mortar for vertical and overhead repairs providing a strong and durable, weatherproof repair for concrete, brickwork, stonework and steel substrates.

Features & Benefits

  • Excellent adhesion to substrate
  • Very good abrasion and impact resistance
  • High build application in vertical and overhead locations
  • May be applied to damp substrates
  • Impermeable and waterproof
  • Chemically resistant
  • Ease of mixing and application
  • Good mechanical properties
  • Increases effective concrete cover

Recommended Uses

  • Repairs to spalled or damaged concrete structures particularly for vertical and overhead applications.
  • Cosmetic refurbishment of old stone and brickwork

Technical Properties

Density:1175kg/m³
Pot Life:50 minutes @ 20°C
Compressive Strength:45 MPa
Tensile Strength:8 MPa

Chemical Resistance

Excellent resistance to 25% hydrochloric acid, 20% sulphuric acid, 10% citric acid, 40% sodium hydroxide, diesel and petrol. Very good resistance to 10% lactic acid, 20% phosphoric acid, Good resistance to many common industrial chemicals.

Surface Preparation

The substrate shall be sound, clean and free from laitance, dust, oil, grease and other contaminants.

Smooth substrates should be roughened by mechanical means to form a ‘key’ in order to optimise adhesion. Scabbling, grit blasting, high pressure water jetting or needle gunning are satisfactory forms of preparation.

Any corroded re-enforcing steel shall be abraded or grit blasted to remove all scale, rust, etc.

If application of the 202 Vertical Surface Repair Mortar is to be delayed then a coat of 404 Epoxy Metal Primer should be applied as an anti-corrosive holding primer for prepared steelwork.

Please consult our Technical Department for specific advice.

Priming

Mix and apply a coat of 405 Tack Primer in accordance with the product data sheet instructions.

Mixing

Pour the contents of the CURING AGENT container into the BASE container and mix thoroughly by spatula or low speed drill/stirrer. The mixed resins shall be poured into a forced action mixing vessel, (Creteangle bucket or similar), and the FILLER added steadily whilst the mixer is in motion. Mix for 2-3 minutes until a uniform material is achieved.

Mixing Ratio

  • By Volume = 2.1 Base : 1 Curing Agent
  • By Weight = 100 Base : 42 Curing Agent

Application

Whilst the 405 Tack Primer remains in a ‘tacky’ condition, i.e. within 90 minutes of application, apply the 202 Vertical Surface Repair Mortar by wood float, ensuring good compaction, and then close and finish with a steel float. Where a roughened profile is required, finish with a plastic float.

202 Vertical Surface Repair Mortar may also be placed by gloved hand for comparatively inaccessible applications. Chequer board application is recommended for larger areas of rendering.

Application thickness of up to 50mm per layer may be achieved. If additional layers are required, scratch finish the first layer and then re-prime the following day prior to subsequent applications.

Equipment Cleaning

Clean equipment with 109 Tool Cleaner prior to curing of the mortar.

Curing

202 Vertical Surface Repair Mortar will have cured sufficiently after 24 hours @ 20°C to be put back into most kinds of service.

7 days cure @ 20°C will be required to ensure optimum mechanical properties and full chemical resistance.

Limitations

  • Do not apply to wet or uncured concrete surfaces.
  • Do not apply at temperatures of 3°C or less.

It is your responsibility to read the Product Data Sheets (available below) before you place an order and prior to application of the product. The content of this website is our best recommendation and is not advice. Coverage rates quoted are approximate, you agree that coverage depends on the condition of the substrate, surface absorption, texture and application method. We ALWAYS recommend a trial area is coated to ensure the product meets your requirements before use.

Technical Data

Typical Coverage (per coat)0.8m² per 10KG @ 10mm Thick
Touch Dry24 Hours
The figures stated above are approximate. Please ensure you refer to all datasheets for full application information.

Download

Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

Questions



questions Georgina Curtis on 22/07/2016
Question: Does this need to be built up in layers?
Answer: 

202 Vertical Surface Repair Mortar can be applied to a thickness of up to 50mm per layer. If additional layers are required, scratch finish the first layer and then re-prime the following day with 405 Tack Primer prior to subsequent applications.

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