203 Deep Fill Repair Mortar is a versatile, three component epoxy resin-based deep section screed/mortar. Used as a deep section protective screed for floor areas subject to impact, abrasion and chemical spillage.
It can also be used as an economical, fast curing in-fill screed/mortar prior to the application of the final floor finish and as a thick section epoxy bedding mortar for kerbs.
The product is supplied in a concrete grey colour and may be sealed or topped with any of our range of epoxy floor coatings or sealers as required.
May be sealed or topped with any of our range of epoxy floor coatings or sealers
Easy application
Fast curing characteristics
Economical
Hard wearing and durable
Taint free
Frost resistant and impervious to water
Negligible shrinkage even in thick section
Can be used as a fast curing in-fill screed/mortar
Suitable for use as a deep section protective screed for floor areas subject to impact, abrasion and chemical spillage
Also suitable as a thick section epoxy bedding mortar for kerbs, etc
Typical Properties
Technical Data
203 Deep Fill Repair Mortar
Density:
2200kg/m³
Pot Life:
50-60 minutes @ 20°C
Adhesion to Concrete:
3.6MPa (concrete failure)
Compressive Strength:
64MPa
Chemical Resistance
Chemical
Resistance
Dilute Acids and Alkalis
Excellent
Oil
Excellent
Petrol
Excellent
Diesel
Excellent
Vegetable Oils
Excellent
Inorganic Salts
Excellent
Cleaning Fluids
Excellent
Coverage
A 25kg pack of 203 Deep Fill Repair Mortar yields 11.4 litres of material, sufficient for 1.14m² @ 10mm thickness
Surface Preparation
Remove all laitance, spalled concrete, grease, oil, dust, and other contaminants by scabbling or bush hammering
Exposed reinforcing steel shall be fully exposed by cutting out around its full circumference, and cleaned by abrading or grit blasting to remove rust, scale, etc.
Metal substrates shall be degreased and grit blasted to Sa 2.5 Swedish Standard
Please consult our Technical Department on 0113 2455450 (option 2) or send a message to [email protected] for specific advice.
Priming:
Mix and apply a coat of 405 Tack Primer by brush or roller at a nominal rate of 3.5 to 7.0m²/kg, depending upon surface profile
Mixing:
The use of mechanical, forced action mixer such as a creteangle, is strongly recommended
Pour the contents of the curing agent container into the base container and mix thoroughly
The mixed resins shall be poured into a mixing vessel, (creteangle bucket or similar), and the aggregate added steadily whilst the mixer is in motion
Mix for 2-3 minutes until a uniform material is achieved
Mixing Ratio:
By Volume = 2.04 Base : 1 Curing Agent
By Weight = 100 Base : 42.4 Curing Agent
Application
203 Deep Fill Repair Mortar shall be applied whilst the primer is still ‘tacky’ i.e. within 2 hours of application
The material should be tamped and trowelled to ensure good compaction and a tight finish
Minimum application thickness is 10mm; maximum application thickness is 50mm for large areas
Note: up to 100mm thickness may be applied in small patches
Cleaning
Clean equipment with 109 Tool Cleaner prior to curing of the mortar
Curing & Overcoating
203 Deep Fill Repair Mortar will have hardened sufficiently after overnight cure @ 20°C to allow overcoating or full trafficking
Longer periods of cure will be necessary at lower temperatures
Full mechanical and chemical resistant properties will be achieved following 7 days cure @ 20°C
Limitations
Do not apply to wet or uncured concrete surfaces
Do not apply at temperatures of 3°C or less
Storage & Shelf Life
Store in dry conditions at temperatures between 10°C and 25°C
Avoid low temperature storage prior to use of the material
Do not expose to freezing conditions
203 Deep Fill Repair Mortar has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with manufacturer’s instructions
Health & Safety
Wear gloves and goggles
Wash off splashes immediately with soap and water
Any eye contamination must be rapidly irrigated with copious amounts of water, and immediate medical attention sought
Refer to Material Safety Data Sheet for further information
203 Deep Fill Repair Mortar shall be applied strictly in accordance with the manufacturer’s instructions
For specific advice regarding any aspect of this product, please consult our Technical Department on 0113 2455450 (option 2) or send a message to [email protected]
Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.
203 Deep Repair Mortar is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
405 Tack Primer is an adhesion promoted primer developed for use in conjunction with various epoxy coatings and screed in our range.
Solvent free, low odour
Excellent adhesion to concrete and steel
Impervious to water
Low viscosity, easily applied
May be applied to cool, damp surfaces
Pre-packaged units ready for use
Very good...
109 Tool Cleaner is a specialist equipment cleaner suitable for the removal of uncured epoxy, polyester and polyurethane resins.
Low Hazard
Low evaporation rate
Excellent solvency powers
80% biodegradable
This product is for Professional Use Only
Images are for illustrative purposes only and may differ from the actual product
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