203 Deep Repair Mortar

Manufacturer:

203 Deep Fill Repair Mortar is a versatile, trowel applied, three component Epoxy resin-based, deep section screed/mortar for economical, fast setting repairs to deeper section areas. The product is supplied in a concrete grey colour, and may be sealed or topped with a range of our epoxy floor coatings or sealers as required.

Bulk Buy

£56.13 tax excl.

Product Description

203 Deep Fill Repair Mortar is a versatile, trowel applied, three component Epoxy resin-based, deep section screed/mortar for economical, fast setting repairs to deeper section areas.

The product is supplied in a concrete grey colour, and may be sealed or topped with a range of our epoxy floor coatings or sealers as required.

Features & Benefits

  • Ease of application
  • Fast curing characteristics
  • Economical
  • Hard wearing and durable
  • Taint free
  • Frost resistant and impervious to water
  • Negligible shrinkage even in thick section

Recommended Uses

  • As a deep section protective screed for floor areas subject to impact, abrasion and chemical spillage.
  • As an economical, fast curing in-fill screed/mortar prior to the application of the final floor finish.
  • As a thick section Epoxy bedding mortar for kerbs, etc.

Technical Properties

Density:2200kg/m³
Pot Life:50-60 minutes @ 20°C
Adhesion to Concrete:3.6MPa (concrete failure)
Compressive Strength:64MPa

Chemical Resistance

Excellent resistance to dilute acids and alkalis, oil, petrol, diesel, vegetable oils, inorganic salts, and cleaning fluids.

Surface Preparation

Remove all laitance, spalled concrete, grease, oil, dust, and other contaminants by scabbling or bush hammering, to provide a sound, clean, substrate.

Any exposed reinforcing steel shall be fully exposed by cutting out around its full circumference, and cleaned by abrading or grit blasting to remove rust, scale, etc. Metal substrates shall be degreased and grit blasted to Sa 2.5 Swedish Standard.

Priming

Apply a coat of 405 Tack Primer by brush or roller at a nominal rate of 3.5 to 7.0m²/kg, depending upon surface profile.

Mixing

The use of mechanical, forced action mixer such as a Creteangle, is strongly recommended.

Pour the contents of the CURING AGENT container into the BASE container and mix thoroughly.

The mixed resins shall be poured into a mixing vessel, (Creteangle bucket or similar), and the AGGREGATE added steadily whilst the mixer is in motion. Mix for 2-3 minutes until a uniform material is achieved.

Mixing Ratio

  • By Volume = 2.04 Base : 1 Curing Agent
  • By Weight = 100 Base : 42.4 Curing Agent

Application

203 Deep Fill Repair Mortar shall be applied whilst the primer is still ‘tacky’ i.e. within 2 hours of application.

The material should be tamped and trowelled to ensure good compaction and a tight finish.

Minimum application thickness is 10mm; maximum application thickness is 50mm for large areas.

Note: up to 100mm thickness may be applied in small patches.

Equipment Cleaning

Clean equipment with 109 Tool Cleaner prior to curing of the coating.

Curing & Overcoating

203 Deep Fill Repair Mortar will have hardened sufficiently after overnight cure @ 20°C to allow overcoating or full trafficking.

Longer periods of cure will be necessary at lower temperatures.

Full mechanical and chemical resistant properties will be achieved following 7 days cure @ 20°C.

Limitations

  • Do not apply to wet or uncured concrete surfaces.
  • Do not apply at temperatures of 3°C or less.

It is your responsibility to read the Product Data Sheets (available below) before you place an order and prior to application of the product. The content of this website is our best recommendation and is not advice. Coverage rates quoted are approximate, you agree that coverage depends on the condition of the substrate, surface absorption, texture and application method. We ALWAYS recommend a trial area is coated to ensure the product meets your requirements before use.

Technical Data

Typical Coverage (per coat)0.2m² per 25KG @ 50mm Thick
Touch Dry12-24 Hours
The figures stated above are approximate. Please ensure you refer to all datasheets for full application information.

Download

Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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