203 Deep Repair Mortar
  • 203 Deep Repair Mortar

203 Deep Repair Mortar

203 Deep Fill Repair Mortar is a versatile, trowel applied, three component epoxy resin-based, deep section screed/mortar.

  • Easy application
  • Fast curing characteristics
  • Economical
  • Hard wearing and durable
  • Taint free
  • Frost resistant and impervious to water
  • Negligible shrinkage even in thick section
  • Click to jump down to Technical Data
Colour
Size
£56.13
VAT excluded

£67.36 Tax incl.
Quantity

Description

203 Deep Fill Repair Mortar is a versatile, three component epoxy resin-based deep section screed/mortar. Used as a deep section protective screed for floor areas subject to impact, abrasion and chemical spillage.

It can also be used as an economical, fast curing in-fill screed/mortar prior to the application of the final floor finish and as a thick section epoxy bedding mortar for kerbs.

The product is supplied in a concrete grey colour and may be sealed or topped with any of our range of epoxy floor coatings or sealers as required.



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Features & Benefits


  • Three-pack
  • May be sealed or topped with any of our range of epoxy floor coatings or sealers
  • Easy application
  • Fast curing characteristics
  • Economical
  • Hard wearing and durable
  • Taint free
  • Frost resistant and impervious to water
  • Negligible shrinkage even in thick section
  • Can be used as a fast curing in-fill screed/mortar
  • Suitable for use as a deep section protective screed for floor areas subject to impact, abrasion and chemical spillage
  • Also suitable as a thick section epoxy bedding mortar for kerbs, etc



Typical Properties


Technical Data
  203 Deep Fill Repair Mortar
Density: 2200kg/m³
Pot Life: 50-60 minutes @ 20°C
Adhesion to Concrete: 3.6MPa (concrete failure)
Compressive Strength: 64MPa



Chemical Resistance
Chemical Resistance
Dilute Acids and Alkalis Excellent
Oil Excellent
Petrol Excellent
Diesel Excellent
Vegetable Oils Excellent
Inorganic Salts Excellent
Cleaning Fluids Excellent



Coverage


  • A 25kg pack of 203 Deep Fill Repair Mortar yields 11.4 litres of material, sufficient for 1.14m² @ 10mm thickness



Surface Preparation


  • Remove all laitance, spalled concrete, grease, oil, dust, and other contaminants by scabbling or bush hammering
  • Exposed reinforcing steel shall be fully exposed by cutting out around its full circumference, and cleaned by abrading or grit blasting to remove rust, scale, etc.
  • Metal substrates shall be degreased and grit blasted to Sa 2.5 Swedish Standard

Please consult our Technical Department on 0113 2455450 (option 2) or send a message to [email protected] for specific advice.

Priming:

  • Mix and apply a coat of 405 Tack Primer by brush or roller at a nominal rate of 3.5 to 7.0m²/kg, depending upon surface profile

Mixing:

  • The use of mechanical, forced action mixer such as a creteangle, is strongly recommended
  • Pour the contents of the curing agent container into the base container and mix thoroughly
  • The mixed resins shall be poured into a mixing vessel, (creteangle bucket or similar), and the aggregate added steadily whilst the mixer is in motion
  • Mix for 2-3 minutes until a uniform material is achieved

Mixing Ratio:

  • By Volume = 2.04 Base : 1 Curing Agent
  • By Weight = 100 Base : 42.4 Curing Agent



Application


  • 203 Deep Fill Repair Mortar shall be applied whilst the primer is still ‘tacky’ i.e. within 2 hours of application
  • The material should be tamped and trowelled to ensure good compaction and a tight finish
  • Minimum application thickness is 10mm; maximum application thickness is 50mm for large areas

Note: up to 100mm thickness may be applied in small patches



Cleaning




Curing & Overcoating


  • 203 Deep Fill Repair Mortar will have hardened sufficiently after overnight cure @ 20°C to allow overcoating or full trafficking
  • Longer periods of cure will be necessary at lower temperatures
  • Full mechanical and chemical resistant properties will be achieved following 7 days cure @ 20°C



Limitations


  • Do not apply to wet or uncured concrete surfaces
  • Do not apply at temperatures of 3°C or less



Storage & Shelf Life


  • Store in dry conditions at temperatures between 10°C and 25°C
  • Avoid low temperature storage prior to use of the material
  • Do not expose to freezing conditions
  • 203 Deep Fill Repair Mortar has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with manufacturer’s instructions



Health & Safety


  • Wear gloves and goggles
  • Wash off splashes immediately with soap and water
  • Any eye contamination must be rapidly irrigated with copious amounts of water, and immediate medical attention sought
  • Refer to Material Safety Data Sheet for further information
  • 203 Deep Fill Repair Mortar shall be applied strictly in accordance with the manufacturer’s instructions

For specific advice regarding any aspect of this product, please consult our Technical Department on 0113 2455450 (option 2) or send a message to [email protected]



It is your responsibility to read the Product Data Sheets (available below) before you place an order and prior to application of the product. The content of this website is our best recommendation and is not advice. Coverage rates quoted are approximate, you agree that coverage depends on the condition of the substrate, surface absorption, texture and application method. We ALWAYS recommend a trial area is coated to ensure the product meets your requirements before use.

Product Details

Data sheet

For Use On
Concrete
Application Method
Trowel
Colour
Standard / Ready Mixed
Pack Size
25KG
Pot Life (at 20°C)
50-60 minutes
Coverage
0.2m² per 25KG @ 50mm Thick
Recommended Thinner/Cleaner
109 Tool Cleaner
Compressive Strength (at 20°C)
64MPa
Density
2200kg/m³
Shelf Life (from date of manufacture)
12 months
Touch Dry
12-24 Hours
UN Number (Activator)
UN2735
UN Number (Base)
UN3082
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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