Carboline Windmastic HSX Repair Kit

    CAR1004
    CAR3758

    Carboline Windmastic HSX Repair Kit is two-pack reinforced high solid aliphatic polyurethane matt weathering resistant topcoat with excellent abrasion resistance for use on wind turbine rotor blades.

    • Durable topcoat in combination with epoxy primer for long service life
    • Fast curing
    • Heat resistant up to 110°C continuous
    • High solid, low VOC
    • Very good abrasion resistance

    Colour
    Size
    Finish

    £53.46 (incl. VAT)

    £44.55 (ex. VAT)

    Quantity
    Please choose your colour
    Available for Delivery (See Delivery Options Below)

    Description

    Carboline Windmastic HSX Repair Kit is a two-pack reinforced high solid aliphatic polyurethane matt weathering resistant topcoat with excellent abrasion resistance for use on wind turbine rotor blades.

    Used for touch-up work during rotor blade manufacture or for maintenance of surfaces coated with Windmastic Topcoat HSX.



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    Features and Benefits


    • Durable topcoat in combination with epoxy primer for long service life
    • Fast curing
    • Heat resistant up to 110°C continuous
    • High solid, low VOC
    • Very good abrasion resistance



    Product Specification


    Technical Data
    Carboline Windmastic HSX Repair Kit
    Topcoat:Normally not topcoated
    Volume Solids:64 +/- 2%
    Theoretical Coverage Rate:

    6.4 m²/l at 100 μm

    Allow for loss in mixing and application

    Dry Film Thickness:75-150 microns dry film thickness, standard 100 microns
    VOC Values:310 - 335 g / l depending on colour
    Dry Temp. Resistance:

    Continuous: 110°C 

    Non-continuous: 130°C

    Limitations:Not recommended for immersion service in aromatic or ketone solvents and strong oxidizing acids
    Shelf Life:

    24 months at 20°C

    Part B is moisture sensitive and reduced shelf life may be observed when stored at unsuitable conditions

    Storage Temperature and Humidity:5°C-40°C
    10 - 90% Relative Humidity



    Drying Times


    Curing Schedule
    Surface TempDry to RecoatMaximum Recoat IntervalDry to disc-sand (Minimum)
    5°C18 Hours14 Days26 Hours
    10°C12 Hours10 Days16 Hours
    20°C5 Hours7 Days10 Hours
    30°C2.5 Hours4 Days6 Hours
    40°C1 Hours2 Days4 Hours



    • Above recoating times are guidelines only. Actual recoating times can be shorter or longer depending on film thickness, ventilation, moisture or other local conditions
    • Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze. Any haze or blush must be removed by water washing before recoating
    • Light abrasion of the surface may be necessary when the maximum recoating intervals are exceeded



    Surface Preparation


    General

    • Surface must be clean and dry
    • Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating



    Application Methods


    Product Information
    Mixing:

    Mix Part A, add Part B to Part A and mix again

    DO NOT MIX PARTIAL KITS

    Thinning:May be thinned up to 5 % with Carboline Thinner 25
    Ratio:5 : 1 (A to B) by volume
    Pot Life:1 hour at 20ºC and less at higher temperatures
    Spray (General):This product is for touch-up / repair is only and not supplied for spray application
    Brush and Roller:

    For small areas and stripe coating only

    Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding

    Brush:Use a medium bristle brush
    Roller:Use a medium nap phenolic core roller



    Application Conditions


    Product Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Normal15-30°C15-30°C15-30°C35-60%
    Minimum5°C2°C2°C20%
    Maximum35°C50°C40°C80%



    • Industry standards are for substrate temperatures to be 3ºC above the dew point
    • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
    • Special application techniques may be required above or below normal application conditions



    Health and Safety


    Clean Up

    • Use Thinner 2 or Acetone
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Read and follow all caution statements on this product data sheet and on the SDS for this product and use personal protective equipment as directed
    • Employ normal workmanlike safety precautions
    • Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands, and all exposed areas

    Ventilation

    • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
    • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
    • In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel

    Caution

    • This product contains flammable solvents
    • Keep away from sparks and open flames
    • All electrical equipment and installations should be made and grounded in accordance with regulations
    • In areas where explosion hazards exist, workmen should be required to use nonferrous tools and wear conductive and nonsparking shoes
    • Refer to the product data sheet and safety data sheet in the attachments section above for further details
    Product Details
    3758-477403

    Data sheet

    Manufacturer
    Carboline
    Application Method
    Brush, Roller
    Sheen
    Matt
    Colour
    Standard / Ready Mixed
    Single, Two or Three Pack
    Two-Pack
    Pack Size
    0.6L
    Mixing Ratio
    5 : 1 (A to B) by volume
    Coverage
    6.4 m²/l at 100 μm
    Recommended Thinner/Cleaner
    Carboline Thinner 25
    Compatible Topcoats
    Normally not topcoated
    Max. Application Temperature
    Material: 35°C, Surface: 50°C, Ambient: 40°C, Humidity: 80%
    Min. Application Temperature
    Material: 5°C, Surface: 2°C, Ambient: 2°C, Humidity: 20%
    Solids by Volume
    64 +/- 2%
    Heat Resistance (up-to)
    Continuous: 110°C, Non-continuous: 130°C
    VOC
    310 - 335 g/l depending on colour
    Shelf Life (from date of manufacture)
    24 months at 20°C
    Recommended Dry Film Thickness
    75-150 microns dry film thickness, standard 100 microns
    Pot Life
    1 hour at 20ºC and less at higher temperatures
    Dry to Recoat
    5°C: 18 Hours, 10°C: 12 Hours, 20°C: 5 Hours, 30°C: 2.5 Hours, 40°C: 1 Hours
    Base Type
    Solvent-Based Epoxy
    Finish
    Matt
    Application Method
    Brush
    Application Method
    Roller
    Product Usage Type
    Topcoat
    Product Range
    Windmastic
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Windmastic HSX Repair Kit is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT