Carboline Polyclad 777 Slow-Set

    CARB3728
    CAR3728

    Please contact our technical team on 0113 2455450 (option 2) to order this product.

    Carboline Polyclad 777 Slow-Set is a two-component, solvent-free aromatic polyurethane, ASTM D16 Type V. A high performance 100% solids structural polyurethane coating designed to provide superior corrosion protection for steel, ductile iron, and concrete pipe.

    • Fast curing increases throughput
    • Excellent abrasion resistance
    • Touch dry in up to 7 minutes at 24°C
    • Superior wetting properties for outstanding adhesion
    • Mix ratio 1:1 and user-friendly application properties
    • Can be topcoated by Carbothane series of products
    • Unlimited build with single multi-pass coats
    • Compliant with AWWA C222
    • Compliant with EN 10290

    Professional use only - from the 24th August 2023, adequate training is required before industrial or professional use of this product.

    Should you require training, visit - https://www.safeusediisocyanates.eu/

    Colour
    Size
    Finish
    Quantity
    Product not available
    Please Contact our Technical Team on 0113 245 5450 (ext. 2) to Order this Product

    Description

    Professional use only - from the 24th August 2023, adequate training is required before industrial or professional use of this product.

    Should you require training, visit - https://www.safeusediisocyanates.eu/

    Carboline Polyclad 777 Slow-Set is a two-component, solvent-free aromatic polyurethane, ASTM D16 Type V. A high performance 100% solids structural polyurethane coating designed to provide superior corrosion protection for steel, ductile iron, and concrete pipe. Tenacious adhesion and high impact resistance allow its use in the harshest environments.

    It forms a dense, long-term impermeable barrier that is ready for service moments after application through a snap-set cure mechanism. Typical uses include steel pipeline exteriors, steel valves and fittings, steel pilings, steel poles (above and below ground), buried tank exteriors, penstocks. No primer is required.

    Available in fast, medium, and slow set times.



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    Features and Benefits


    • Fast curing increases throughput
    • Excellent abrasion resistance
    • Touch dry in up to 7 minutes at 24°C
    • Superior wetting properties for outstanding adhesion
    • Mix ratio 1:1 and user-friendly application properties
    • Can be topcoated by Carbothane series of products
    • Unlimited build with single multi-pass coats
    • Compliant with AWWA C222
    • Compliant with EN 10290



    Product Specification


    Technical Data
    Carboline Polyclad 777 Slow-Set
    Volume Solids:100% +/- 1%
    Theoretical Coverage Rate:

    39.4 m²/l at 25 microns

    1.6 m²/l at 625 microns

    0.3 m²/l at 3125 microns

    Allow for loss in mixing and application
    Primer:None needed - direct to steel
    TopcoatsConsult Rawlins on Tech - 0113 2455450 (option 2) or [email protected]
    Dry Film Thickness:

    635 - 1016 microns for most applications on steel

    635 - 3175 microns for other applications on steel, depending on service conditions

    VOC Values:As Supplied: 5 g/L
    Approvals:

    Meets requirements of AWWA C222-08

    Meets requirements of BS EN ISO 10290-2002

    Limitations:Due to its aromatic composition Polyclad 777 will tend to yellow or darken in exterior UV exposure. This will not affect performance
    Flash Point:

    Part A 177°C

    Part B 166°C

    Shelf Life:

    Part A: Min. 12 months at 24°C

    Part B: Min. 12 months at 24°C

    Storage and Humidity:4-43°C 0-100% Relative Humidity



    Performance Data
    Test MethodResults
    Abrasion Resistance ASTM D406058 mg loss
    Adhesion to Steel ASTM D4541Min. 1500 psi*
    Cathodic Disbondment ASTM G-95<= 9 mm
    Chemical Resistance ATSM D543Pass 30-day immersion
    Dielectric Strength D149> 700 V/mil
    Flexibility ASTM D522Pass 3 inch 180 degrees
    Hardness: ASTM D2240 Shore D> 70 Shore D
    Impact Resistance ASTM D2794128 in-lbs
    Impact Resistance ASTM G14101 in-lbs
    Tensile Strength ASTM D4124000 + psi
    Water Absorption ASTM D570< 1.6%



    • *Adhesion over 3,000 psi is common with high peak count, surface cleanliness and good adhesive. Preferred adhesives for running adhesion testing are 3M CA-100 and 3M DP-460



    Drying Times


    Curing Schedule
    Surface TempDry to HandleDry to Touch
    24°C22 Minutes7 Minutes



    • Lower metal temperatures will slow the dry time and higher metal temperatures will speed up dry time
    • Product is ready for holiday testing as soon as it reaches its dry-to-handle state
    • Maximum recoat time with Carbothane series is 28 days
    • To topcoat past the maximum recoat time, the surface must be abraded and cleaned
    • Maximum recoat with itself is two hours



    Surface Preparation


    Preparation
    General:

    Steel or ductile iron

    Remove dirt/dust/grease/oil following SSPC-SP1

    Abrasive blast to SSPC-SP10

    Achieve a 75-125 micron "angular" anchor profile

    Ensure dust/smut from blasting operation does not interfere with adhesion, prefer two maximum on ISO 8502-3 test

    Apply product prior to any flash rusting or contamination fallout



    Application Methods


    Product Information
    Mixing:

    Power mix part B until the pigments are dispersed into a homogeneous liquid

    Do not batch mix parts A and B

    Do not add thinner

    Airless Spray:

    Use only heated plural component airless equipment

    Plural airless pump must have a 1:1 ratio capability along with 1.25 gallons per minute with a fluid pressure up to 3000 psi

    Use a paint system setup that can transfer coatings from heated drums to the proportioners and maintain heated material to the spray tips

    Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specifics



    Application Conditions


    Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum52°C-18°C2°C0%
    Maximum66°C49°C49°C85%
    Optimum54°C21°C21°C0%



    • Industry standards are for substrate temperatures to be 3°C above the dew point
    • Caution: this product in the liquid stage is moisture sensitive and needs to be protected from high humidity, dew, and direct moisture contact until cured to a firm state. Application and/or curing in humidity above maximum, or exposure to moisture from rain or dew may result in a loss of gloss, micro bubbling and/or blistering of the product
    • Note: for applications on concrete, please contact your Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for proper application procedures



    Health and Safety


    Clean Up

    • Use Thinner 2 or Thinner 76
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Observe the precautionary notices on the container label, and read the safety data sheet before use
    • Employ normal workmanlike safety precautions
    • Use adequate ventilation
    • Keep container closed when not in use

    Caution

    • This product contains flammable solvents
    • Keep away from sparks and open flames
    • All electrical equipment and installations should be made and grounded in accordance with regulations
    • In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
    • Refer to the product data sheet and safety data sheets in the attachments section above for further details
    Product Details
    3728-800850

    Data sheet

    Manufacturer
    Carboline
    For Use On
    Steel
    Concrete
    Application Method
    Spray
    Sheen
    Gloss
    Colour
    Standard / Ready Mixed
    VOC Levels
    Ultra-Low (5-49 g/l)
    Single, Two or Three Pack
    Two-Pack
    Product Certifications
    Compliant with AWWA C222, Compliant with EN 10290
    Parts
    Two
    Solvent
    Solvent-free
    Mixing Ratio
    1:1
    Suitable Substrates
    Steel, concrete piping
    Key Features
    Fast curing, Compliant with AWWA C222 and EN 10290
    Application
    Airless Spray
    Coverage
    64 ft²/gal at 25.0 mils (1.6 m²/l at 625 microns)
    Recommended Thinner/Cleaner
    No thinner required. Clean with Carboline Thinner 2 or Carboline Thinner 76
    Compatible Primers
    None required - direct to steel
    Max. Application Temperature
    Material: 66°C, Surface: 49°C, Ambient: 49°C, Humidity: 85%
    Min. Application Temperature
    Material: 52°C, Surface: -18°C, Ambient: 2°C, Humidity: 0%
    Min. Application Temperature
    5°F(3°C)
    Solids by Volume
    100% +/- 1%
    UN Number
    N/A
    Suitable For Use On
    Steel
    Suitable For Use On
    Concrete
    Application Method
    Spray
    Usages
    Direct to Metal
    Product Usage Type
    Pipe Lining
    Product Range
    Polyclad
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Polyclad 777 Slow-Set is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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