Carboline Polyclad 975

    5011A1NL
    CAR3732

    Carboline Polyclad 975 is an advanced two-component, 100% solids, hybrid epoxy pipeline coating. Polyclad 975 has performance properties designed for corrosion protection of steel and ductile iron pipe exteriors, girth welds or tie-ins.

    • Quick dry to touch and QC times 
    • Colour indicator confirms proper mixing 
    • Low temperature cure 4.4°C
    • Excellent cathodic protection performance 
    • Film build up to 50 mils DFT in one coat 
    • Excellent edge retention 
    • Superior adhesion to steel 
    • Excellent adhesion over prepared FBE, epoxy and polyurethane coated pipe
    • Can be applied by spray, brush, roller, or dual cartridge 

    This product is only available as PRICE ON APPLICATION - For more information and to place an order please contact us on 0113 2455450 or email [email protected].

    Colour
    Size
    Finish
    Quantity
    Product not available
    This Product is Price on Application Only

    Description

    Carboline Polyclad 975 is an advanced two-component, 100% solids, hybrid epoxy pipeline coating. Polyclad 975 has performance properties designed for corrosion protection of steel and ductile iron pipe exteriors, girth welds or tie-ins. It can be used for new pipe or rehabilitation of coated pipe. Polyclad 975 cures fast to allow quick QC and backfill times.

    Designed for spray application. Use Polyclad 975 H for hand applied applications.

    Approvals

    • Meets criteria for AWWA C210-7



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    Features and Benefits


    • Quick dry to touch and QC times 
    • Colour indicator confirms proper mixing 
    • Low temperature cure 4.4°C
    • Excellent cathodic protection performance 
    • Film build up to 50 mils DFT in one coat 
    • Excellent edge retention 
    • Superior adhesion to steel 
    • Excellent adhesion over prepared FBE, epoxy and polyurethane coated pipe
    • Can be applied by spray, brush, roller, or dual cartridge 



    Product Specification


    Technical Data
    Carboline Polyclad 975
    Volume Solids:99% +/- 1%
    Theoretical Coverage Rate:

    39.0 m²/l at 25 microns

    1.9 m²/l at 500 microns

    1.3 m²/l at 750 microns

    Allow for loss in mixing and application
    Primer:Self-priming
    Dry Film Thickness:

    508 - 762 microns typical DFT with hand application

    508 - 762 microns typical for spray application

    Application up to 1250 microns in one coat is acceptable

    VOC Values:As Supplied : 5 g/l
    Dry Temp. Resistance:

    Continuous: 93°C

    Non-Continuous: 121°C

    Flash Point:

    Part A: 96°C

    Part B: 96°C

    Shelf Life:

    Part A: 24 months

    Part B: 24 months

    *Shelf life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers

    Storage and Humidity:

    4-43°C

    0-90% Relative Humidity



    Performance Data
    Test MethodSystemResults
    Cathodic Disbondment ASTM G-95, 24°C (75°F), -1.5 V, 28 days20 to 30 mils DFT (500 to 750 microns)<3 mm
    Cathodic Disbondment ASTM G-95, 65°C (149°F), -1.5 V, 28 days20 to 30 mils DFT (500 to 750 microns)<4 mm
    Cathodic Disbondment ASTM G-95, 65°C (149°F), -3.0 V, 7 days20 to 30 mils DFT (500 to 750 microns)<5 mm
    Cathodic Disbondment ASTM G-95, 80°C (176°F), -1.5 V, 28 days20 to 30 mils DFT (500 to 750 microns)<6 mm
    Chemical resistance immersion, NACE TM 0174 method-B, 24°C for 7 days20 to 30 mils DFT (500 to 750 microns)Results below
    Chemical tested: 10% Nitric Acid20 to 30 mils DFT (500 to 750 microns)Pass, no effect
    Chemical tested: 10% Sodium Chloride20 to 30 mils DFT (500 to 750 microns)Pass, no effect
    Chemical tested: 10% Sodium Hydroxide20 to 30 mils DFT (500 to 750 microns)Pass, no effect
    Chemical tested: 5% Sulfuric Acid20 to 30 mils DFT (500 to 750 microns)Pass, no effect
    Chemical tested: Fuel Grade Ethanol20 to 30 mils DFT (500 to 750 microns)Pass, no effect
    Chemical tested: Toluene20 to 30 mils DFT (500 to 750 microns)Pass, no effect
    Flexibility, CSA Z245.20-10 (12.11) at 23°C27 to 30 mils DFT (686 to 750 microns)Pass 1.0°/pd
    Impact resistance, ASTM D279420 to 30 mils DFT (500 to 750 microns)45 in-lbs
    Shore D hardness, ASTM D224030 to 40 mils DFT (750 to 1000 microns)75-85 Shore D
    Wet Adhesion, hot water soak for 24 hours20 to 30 mils DFT (500 to 750 micronsRating #1



    Drying Times


    Curing Schedule
    Surface TempDry to HandleDry to TouchMaximum Recoat Time
    2°C15 Hours6 Hours12 Hours
    10°C13 Hours3.5 Hours6 Hours
    24°C3 Hours1 Hour4 Hours
    32°C1.5 Hours0.75 Hours2 Hours



    • Over-coating after the maximum recoat time requires that the surface be abraded prior to application
    • Use a medium grit, 60 to 80 grit paper or sweep blast to roughen the surface
    • Clean abraded area of dust before recoating or repair
    • Coating is ready for backfill when it is "thumb nail" hard
    • The thumb nail hardness is defined by when one cannot make a permanent indention in the coating with one's thumb



    Surface Preparation


    Preparation
    General:

    All sharp edges shall be ground to produce a radius and all imperfections, such as, delaminations, scabs, slivers and slag shall be corrected prior to abrasive blasting

    Degrease surface prior to abrasive blast in accordance to SSPC SP-1

    Organic solvents, alkaline solutions, steam, hot water with detergents or other systems that will completely remove dirt, oil, grease, etc. may be used

    Steel:Steel substrate must be blasted to a minimum Near-White Metal Finish (SSPC SP10 or NACE NO. 2) with a 2.5 to 4.5 mil (62 to 112 microns) dense, sharp angular profile



    Application Methods


    Product Information
    Mixing:

    Power mix part A and part B separately until uniform for plural airless spray application

    Do not over mix or incorporate air by mixing too fast

    Hand apply kits are hand mixed until colour is consistent

    Green kit consists of Part A in yellow 0600; Part B in blue P100

    Grey kit consists of Part A in grey 0700; Part B in 0909

    Blue kit consists of Part A in blue 0100; Part B in 0909

    Thinning:Thinning is not required
    Ratio:4:1 Ratio by volume (A to B)
    Pot Life:

    15 minutes @ 23°C

    *These are general guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results

    Conventional Spray:Not recommended
    Airless Spray:

    Use fixed ratio (4:1 by volume) heated plural component spray equipment with heated hoppers, heated hoses leading to a mixer manifold and static mixer, attach to a 15 to 25 ft. ¼” ID whip hose (depending on tip size used) followed by an airless gun utilizing self-cleaning reverse “a” tips from 0.019-0.031 inches

    Check with Rawlins on Tech - 0113 2455450 (option 2) or [email protected] to review your application set up

    Note: Heat the “A” side material to 43-54°C and the “B” side material to 90 to 32-38°C

    Fluid pressure will range from 2500 to 3500 psi. This will ensure proper spraying

    Take care to prevent the mixed material from setting up in your whip hoses

    For best results, keep your whip hoses as short as possible, purge them immediately if work is interrupted, keep them insulated from hot surfaces

    Brush and Roller (General):

    May be hand applied for small repair areas by first mixing the coating and spreading the coating to desire thickness using brush or roller

    Polyclad 975 H is our hand applied version and is better suited for hand application



    Application Conditions


    Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum32°C4°C-7°C0%
    Maximum54°C43°C43°C90%



    • This product simply requires the substrate temperature to be above the dew point
    • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate



    Health and Safety


    Clean Up

    • Use Thinner 2 or Thinner 225 E
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Observe the precautionary notices on the container label, and read the Material Safety Data Sheet before use
    • Employ normal workmanlike safety precautions

    Ventilation

    • When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
    • Minimal protection is needed when proper ventilation is achieved

    Caution

    • This product contains flammable solvents
    • Keep away from sparks and open flames
    • All electrical equipment and installations should be made and grounded in accordance with regulations
    • In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
    • Refer to the product data sheet and safety data sheet in the attachments section above for further details
    Product Details
    3732-801690

    Data sheet

    Manufacturer
    Carboline
    For Use By
    Industrial Use
    For Use On
    Steel
    Application Method
    Brush, Roller, Spray
    Sheen
    Semi-Gloss
    Colour
    Standard / Ready Mixed
    VOC Levels
    Ultra-Low (5-49 g/l)
    Single, Two or Three Pack
    Two-Pack
    Product Certifications
    AWWA C210-7
    Mixing Ratio
    4:1 Ratio by volume (A to B)
    Coverage
    39.0 m²/l at 25 microns, 1.9 m²/l at 500 microns, 1.3 m²/l at 750 microns
    Recommended Thinner/Cleaner
    Carboline Thinner 2, Thinner 225E
    Max. Application Temperature
    Material: 54°C, Surface: 43°C, Ambient: 43°C, Humidity: 90%
    Min. Application Temperature
    Material: 32°C, Surface: 4°C, Ambient: -7°C, Humidity: 0%
    Solids by Volume
    99% +/- 1%
    Heat Resistance (up-to)
    Continuous: 93°C, Non-Continuous: 121°C
    VOC
    5 g/l
    Shelf Life (from date of manufacture)
    24 months
    Touch Dry
    2°C: 6 Hours, 10°C: 3.5 Hours, 24°C: 1 Hour, 32°C: 0.75 Hours
    Recommended Dry Film Thickness
    508 - 762 microns
    UN Number (Activator)
    UN3066
    UN Number (Base)
    UN3082
    Dry to Handle (at 10°C)
    13 Hours
    Pot Life
    15 minutes @ 75°F
    Suitable For Use On
    Steel
    Finish
    Semi-Gloss
    Application Method
    Roller
    Application Method
    Brush
    Application Method
    Spray
    Product Usage Type
    Pipe Lining
    Product Range
    Polyclad
    Categorised As
    Special Use > Low Temperature Tank & Pipe Lining Coatings
    Seasonal
    Cold Weather
    For Tanks or Pipes
    Pipe
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Polyclad 975 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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