Carboline Polyclad 975 H

1070A1NL

Carboline Polyclad 975 H is an advanced two-component epoxy, 100% solids, hybrid epoxy pipeline coating.

This product is available as POA. Click here to email us for more information

  • Quick dry to touch and QC times - good brush and roll properties
  • Colour indicator confirms proper mixing
  • Low temperature cure 4.4°C
  • Excellent cathodic protection performance
  • Film build up to 30 mils DFT in one coat
  • Excellent edge retention
  • Superior adhesion to steel
  • Excellent adhesion over prepared FBE, epoxy and polyurethane coated pipe
  • Can be hand applied by brush or roller

Colour
Size
Finish
Quantity

Description

Carboline Polyclad 975 H is an advanced two-component epoxy, 100% solids, hybrid epoxy pipeline coating. It has performance properties designed for corrosion protection of steel and ductile iron pipe exteriors, girth welds or tie-ins. Polyclad 975 H cures fast to allow quick QC and backfill times.

Two versions of this product are available as follows:

Apply by hand (brush/roller): Carboline Polyclad 975 H (this product)

Apply by spray: Carboline Polyclad 975 



Approvals

  • Meets criteria for AWWA C210-7



Click To Jump To Section:




Features and Benefits


  • Quick dry to touch and QC times
  • Good brush and roll properties
  • Colour indicator confirms proper mixing
  • Low temperature cure 4.4°C
  • Excellent cathodic protection performance
  • Film build up to 30 mils DFT in one coat
  • Excellent edge retention
  • Superior adhesion to steel
  • Excellent adhesion over prepared FBE, epoxy and polyurethane coated pipe
  • Can be hand applied by brush or roller
  • Semi-gloss finish



Product Specification


Technical Data
Carboline Polyclad 975 H
Primer: Self-priming
Volume Solids: 99% +/- 1%
Theoretical Coverage Rate:

39.0 m²/l at 25 microns

1.9 m²/l at 500 microns

1.3 m²/l at 750 microns

Allow for loss in mixing and application

Dry Film Thickness:

508 - 762 microns

Typical DFT with hand application Do not exceed 50 mils in one coat

VOC Values: As Supplied: 5 g/l
Dry Temp. Resistance:

Continuous: 93°C

Non-Continuous: 121°C

Flash Point:

Part A: 96°C

Part B: 96°C

Shelf Life:

12 months

Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers



Performance Data
Test Method System Results
Cathodic Disbondment ASTM G-95, 24°C (75°F), -1.5 V, 28 days 20 to 30 mils DFT (500 to 750 microns) <3 mm
Cathodic Disbondment ASTM G-95, 65°C (149°F), -1.5 V, 28 days 20 to 30 mils DFT (500 to 750 microns) <4 mm
Cathodic Disbondment ASTM G-95, 65°C (149°F), -3.0 V, 7 days 20 to 30 mils DFT (500 to 750 microns) <5 mm
Cathodic Disbondment ASTM G-95, 80°C (176°F), -1.5 V, 28 days 20 to 30 mils DFT (500 to 750 microns) <6 mm
Chemical resistance immersion, NACE TM 0174 method-B, 24°C for 7 days 20 to 30 mils DFT (500 to 750 microns) Results below
Chemical tested: 10% Nitric Acid 20 to 30 mils DFT (500 to 750 microns) Pass, no effect
Chemical tested: 10% Sodium Chloride 20 to 30 mils DFT (500 to 750 microns) Pass, no effect
Chemical tested: 10% Sodium Hydroxide 20 to 30 mils DFT (500 to 750 microns) Pass, no effect
Chemical tested: 5% Sulfuric Acid 20 to 30 mils DFT (500 to 750 microns) Pass, no effect
Chemical tested: Fuel Grade Ethanol 20 to 30 mils DFT (500 to 750 microns) Pass, no effect
Chemical tested: Toluene 20 to 30 mils DFT (500 to 750 microns) Pass, no effect
Flexibility, CSA Z245.20-10 (12.11) at 23°C 27 to 30 mils DFT (686 to 750 microns) Pass 1.0°/pd
Impact resistance, ASTM D2794 20 to 30 mils DFT (500 to 750 microns) 45 in-lbs (5 Joules)
Shore D hardness, ASTM D2240 30 to 40 mils DFT (750 to 1000 microns) 75-85 Shore D
Wet Adhesion, hot water soak for 24 hours, 20 to 30 mils DFT (500 to 750 microns) Rating #1



Drying Times


Curing Schedule
Surface Temp Dry to Handle Dry to Touch Maximum Recoat Time
2°C 15 Hours 6 Hours 12 Hours
10°C 13 Hours 3.5 Hours 6 Hours
24°C 3 Hours 1 Hour 4 Hours
32°C 1.5 Hours 0.75 Hours 2 Hours



  • Over-coating after the maximum recoat time requires that the surface be abraded prior to application
  • Use a medium grit, 60 to 80 grit paper or sweep blast to roughen the surface
  • Clean abraded area of dust before recoating or repair
  • Coating is ready for backfill when it is "thumb nail" hard
  • The thumb nail hardness is defined by when one cannot make a permanent indention in the coating with one's thumb



Surface Preparation


Preparation
General:

All sharp edges shall be ground to produce a radius and all imperfections, such as, delaminations, scabs, slivers and slag shall be corrected prior to abrasive blasting

Degrease surface prior to abrasive blast in accordance to SSPC SP-1

Organic solvents, alkaline solutions, steam, hot water with detergents or other systems that will completely remove dirt, oil, grease, etc. may be used

Steel: Steel substrate must be blasted to a minimum Near-White Metal Finish (SSPC SP10 or NACE NO. 2) with a 2.5 to 4.5 mil (62 to 112 microns) dense, sharp angular profile



Application Methods


Product Information
Mixer: Use 1/2" electric or air driven drill with a slotted paddle mixer (300 rpm under load)
Mixing:

Open and make sure part B is homogenous

Mix part B if needed. Pour part B in the part A bucket

Mix until the colour is uniform and the colour from part B is totally incorporated

  • Green kit consists of Part A in yellow 0600; Part B in blue P100
  • Grey kit consists of Part A in grey 0700; Part B in 0909
  • Blue kit consists of Part A in blue 0100; Part B in 0909
Thinning: Thinning is not required
Ratio: 4:1 Ratio by volume (Part A to Part B)
Pot Life:

15 minutes @ 24°C (75°F)

*These are general guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results

Brush and Roller (General):

May be hand applied by first mixing the coating then immediately pouring it onto the pipe surface

Spread the coating to desire thickness using brush or roller

Measure the film thickness with wet film gauge



Application Conditions


Conditions
Condition Material Surface Ambient Humidity
Minimum 18°C 4°C -7°C 0%
Maximum 38°C 43°C 43°C 90%



  • This product simply requires the substrate temperature to be above the dew point
  • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate



Health and Safety


Clean Up

  • Use Thinner 2 or Thinner 225 E
  • In case of spillage, absorb and dispose of in accordance with local applicable regulations

Safety

  • Observe the precautionary notices on the container label, and read the safety data sheet before use
  • Employ normal workmanlike safety precautions

Ventilation

  • When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
  • Minimal protection is needed when proper ventilation is achieved

Caution

  • This product contains flammable solvents
  • Keep away from sparks and open flames
  • All electrical equipment and installations should be made and grounded in accordance with regulations
  • In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
  • Refer to the product data sheet and safety data sheet in the attachments section above for further details
Product Details
1070A1NL

Data sheet

Manufacturer
Carboline
For Use On
Steel, Iron
Application Method
Brush, Roller
Sheen
Semi Gloss
Colour
Standard / Ready Mixed
VOC Levels
Ultra-Low (5-49 g/l)
Single, Two or Three Pack
Two-Pack
Parts
Two
Base Type
Hybrid epoxy
Solvent
Epoxy
Mixing Ratio
4:1
Suitable Substrates
Steel and iron piping
Key Features
Low temperature cure, excellent edge retention, superior adhesion to steel
Application
Brush, Roller
Coverage
1588 ft²/gal at 1.0 mils (39.0 m²/l at 25 microns). 79 ft²/gal at 20.0 mils (1.9 m²/l at 500 microns). 53 ft²/gal at 30.0 mils (1.3 m²/l at 750 microns). Allow for loss in mixing and application.
Recommended Thinner/Cleaner
Thinning is not required. For cleaning, use Carboline Thinner #2 or Carboline Thinner 225E
Compatible Primers
Self-priming
Max. Application Temperature
Material: 38°C, Surface: 43°C, Ambient: 43°C, Humidity: 90%
Min. Application Temperature
Material: 18°C, Surface: 4°C, Ambient: -7°C, Humidity: 0%
Solids by Volume
99% +/- 1%
Heat Resistance (up-to)
250°F (121°C)
VOC
0.04 lbs./gal (5 g/L)
Shelf Life (Once Opened)
Part A: 12 months Part B: 12 months
Touch Dry
2°C: 6 Hours, 10°C: 3.5 Hours, 24°C: 1 Hour, 32°C: 0.75 Hours
Dry to Handle (at 10°C)
13 Hours
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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