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Single component acrylic paint used for up to 60 minutes fire protection of loadbearing structural steel that normally requires no top coat, is easy to use and very easy to clean up.
- Fire resistance approval - tested according to BS-EN 13381-8:2013
- Available in 28 fire tested decorative shades, including white
- Non-toxic, emission free with near zero VOC - perfect for people suffering from asthma, allergies etc.
- One-layer system - excellent coverage with a spray applied system, cost-effective and time-saving. Can be used with brush or roller - no topcoat needed.
- Can be applied over existing layers of water or solvent based paint
- Halogen free with added preservatives, resisting bacterial and fungal growth - provides extra protection to health and protects the underlying substrates
- Durable and robust, designed to last least 12 years - cost effective compared with normal paints with limited durability
Protecta Steel Paint FR-1 is a single component acrylic paint, used for up to 60 minutes fire protection of loadbearing structural steel that normally requires no top coat, is easy to use and very easy to clean up.
Formulated with fire and heat resistant chemicals, combined with high intumescent (expanding) pigments and fillers, which gives optimal resistance against fire. Protecta Steel Paint FR-1 is formulated to provide the lowest emissions possible protecting both people’s health and the environment against harmful chemicals.
Protecta Steel Paint FR-1 is a hard-wearing interior acrylic paint, formulated to the highest specification and offering unsurpassed intensity of colour. All colours are water-based and provide a smooth, rich and non-reflective finish, perfect for a contemporary look and to hide surface imperfections.
Quick Links - Click To Jump To Section:
- Features & Benefits
- Emission Data (indoor air quality)
- Preparation of the Surface
- Mixing
- Application
- Paint Sprayer Equipment
- Drying Process
- Top Coat
- Necessary Paint Thickness
- Usage
- Technical Data
- Steel Profiles, Hp/A Factors and Paint Thicknesses
Features & Benefits
- Fire resistance approval
- Tested according to BS-EN 13381-8:2013
- Prevents the spread of flame on walls, ceilings and timber doors
- Available in 28 decorative shades, including white
- Tinted colours have been fire tested and are part of the certified product
- Non-toxic, emission free with near zero VOC (0.0001g/L)
- Best possible emission classifications makes the paint perfect for anyone not wanting to breathe toxic chemicals and especially people suffering from asthma, allergies or any other breathing related diseases.
- One-layer system
- Excellent coverage with a spray applied system which is cost effective saving paint and especially application time. Brush and roller applications can also be performed. No topcoat needed.
- Can be applied over an existing layer of water or solvent based paint
- Halogen free with added preservatives that resist bacterial and fungal growth providing extra protection to health in addition to the non-harmful emissions, and it also protects the underlying substrates.
- The paint is not intended for application on bituminous substrates or substrates that can exude certain oils and plasticizers or solvents, and is not recommended for use in constant humid areas without a top coat.
- Do not apply in very damp or humid conditions or extremes of temperature.
- Durable and robust – designed to last
- The paint’s durability is expected to be at least 12 years making it a cost effective option when compared with normal paints with limited durability.
- Easy to clean
- Can be cleaned with a damp cloth without the risk of washing off the paint. Durability is especially important on surfaces where abrasion occurs, for instance steel in hallways and staircases.
Emission Data (indoor air quality)
Compound | Emission rate after 3 days | Emission rate after 4 weeks |
---|---|---|
TVOC | 0.36 mg/m3 | < 0.005 mg/m3 |
TSVOC | < 0.005 mg/m3 | < 0.005 mg/m3 |
R-value (dimensionless) | 0.46 | 0 |
Sum w/o NIK | < 0.005 mg/m3 | < 0.005 mg/m3 |
Formaldehyde | < 0.003 mg/m3 | < 0.003 mg/m3 |
Total carcinogens | < 0.00h mg/m3 | < 0.00h mg/m3 |
Acetaldehyde | < 0.003 mg/m3 | < 0.003 mg/m3 |
Propionaldehyde | < 0.003 mg/m3 | < 0.003 mg/m3 |
Butyraldehyde | < 0.003 mg/m3 | < 0.003 mg/m3 |
Regulation or Protocol | Conclusion |
---|---|
French VOC Regulation | A+ |
French CMR components | Pass |
AgBB/ABG | Pass |
Belgian Regulation | Pass |
Indoor Air Comfort | Pass |
Indoor Air Comfort GOLD | Pass |
SCAQMD Rule hhh3 | Pass |
Mh | Pass |
BREEAM-NOR | Compliant |
LEED v4 (VOC content) | Pass |
Tested by Eurofins Product Testing; test reports available upon request.
Preparation of the Surface
Ensure that the steel surfaces to be coated are clean, dry and free from all contaminants. A suitable primer must be immediately applied to any bare steel to secure long term corrosion protection.
Application should be in accordance with the manufacturer’s technical data sheet. Primed surfaces must be kept clean, dry and free from all contaminants.
IMPORTANT: A transport primer is often not a satisfactory corrosion protection primer. It is recommended, as a minimum, to use a corrosion protection primer at 25µ DFT (microns dry film thickness). Steel Paint FR-1 cannot be applied directly upon galvanized steel or a primer rich with zinc.
Pre-approved corrosion protection primers:
Product name | Generic type |
---|---|
Tikkurila Temaprime EUR | Single component Alkyd, solvent based |
International Intercryl 525 | Single component Acrylic, water based |
Sherwin-Williams FIRETEX C69 | Two-component Epoxy, solvent based |
Sherwin-Williams Macropoxy M330 | Two-component Epoxy primer with sealer |
Pre-approved primers can be swapped with a compatible generic primer.
Mixing
Protecta Steel Paint FR-1 should be mixed well before application. However, it is important to use a low-speed mixing drill, to avoid air being mixed into the paint. In most cases, mixing for one minute is sufficient.
IMPORTANT: If air is mixed into the paint, bubbles can occur in the finished surface, especially when the paint is applied as a thick coating.
Application
Temperature and climate is important for the end result. Ensure the area and the steel is heated to minimum 10 °C and preferably approx. 20 °C, but it should be possible to paint at temperatures approaching 5 °C. The paint should be at minimum the same temperature as the ambient temperature in the area of which it is applied. If the pails, when stored, have become cold, place them in a heated area over night before application proceeds.
The relative air moisture should not exceed 80 % to secure a proper curing of the film. Within climates with high relative air moisture it is important to ensure that there is proper ventilation. The surface application temperature must be at least 3 °C above the dew point and always minimum 0 °C.
At lower temperatures down towards 10 °C, it is important to apply the paint in thin layers. Especially the first layer which should be less than 500µ WFT (microns wet film thickness). The second layer can often be applied thicker.
In ideal conditions (stable temperature around 20 °C in air, on steel and in the paint combined with low air moisture), the paint can be spray applied at 1,500µ WFT and brush applied at 500µ WFT. Maximum thickness possible without sag is 1,800µ WFT. A roller can also be used.
Paint Sprayer Equipment
Suggested paint sprayer is a Graco Mark V or similar heavy duty airless sprayers. It is common to remove filters in the pump and gun, but our experience is that using a filter with a larger mesh size gives an improved result. The paint should not be diluted.
Past experience should determine the tip size selection, but a nozzle opening of 17-21 thousand at 20-30 degrees has historically given good results.
The hoses should not be longer than 15 metres and size 3/8”. The pump pressure should not be set too high, as this can cause air to be mixed into the paint, and formation of bubbles under curing. The recommended pressure is approx. 175 bar without a heated hose, and 120 bar with a heated hose and with 40 °C paint temperature. The latter will ease spraying of the paint.
Drying Process
Low temperatures delays the drying process significantly, and one must wait until the paint is completely dry before applying the next layer. Under poor conditions this requires a minimum of 24 hours drying time.
IMPORTANT: If the underlying layer is not completely dry before the next layer is applied, this will cause cracks in the finished painted surface.
Average drying times are: | At 15 °C | At 23 °C |
---|---|---|
Touch dry | 3 hours | 1.5 hours |
For the next layer | 6 hours | 4 hours |
These times are guidelines for typical wet film thicknesses 400-750µ. Air movement, temperature and moisture will have a significant influence. A maximum of 2 layers spray applied per 24 hours should not be exceeded.
Cracking of the paint can in many cases be caused by incorrect drying of the paint. Drying of the paint must occur from the inside out. If the paint dries on the outside first, drying of the inner paint against the steel may cause the already dried outer paint to crack, due to movement during cure. This can be avoided by not accelerating the curing process with heaters or fans, but rather letting the paint dry under normal conditions. After heating the area that the paint is to be applied in, the heaters should be placed at some distance away from where the painting is to commence.
Top Coat
If the painted steelwork is in an interior area with condition C1 or C2 according to BS-EN ISO 12944-2, a top-coat is not necessary, and the paint can be supplied tinted to the colour of your choice. For other conditions, a top-coat should be applied.
Topcoats with a type X durability (intended for all conditions) are recommended, but as a minimum, coatings for C3 environments (humidity) can be used. In general polyurethane topcoats offer the greater durability. Topcoats that are compatible include (but not limited to) Jotun Hardtop XP, Temador 50 and Acrolon 7300.
Necessary Paint Thickness
The following information is a guide on how to choose the correct film thickness of Protecta Steel Paint FR-1 to achieve the different fire classifications for loadbearing structural steelwork.
To make sure the correct DFT (dry film thickness) is used, the accepted concept of Hp/A values is used. This concept is related to the fact that steelwork will begin to lose its loadbearing capabilities when the temperature increases in a fire situation.
The intention with passive fire protection is to prevent steel from reaching its critical temperature within a selected time period. This is generally referred to as fire resistance, and as Eurocode, the letter R followed by the time period in minutes.
The time it takes for the temperature in the steel to increase, is directly related to the section of the steel exposed to fire, the so called Heated Perimeter (Hp), and the volume of the steel to be heated, the cross- sectional Area (A). The higher the exposure to fire in proportion to its volume, the faster the temperature will rise, and the more fire protection material is needed to avoid reaching its critical temperature; when it can no longer sustain loadbearing in a building.
The section factor Hp/A can simply be calculated for all steel sections. Generally, the higher Hp/A factor of a steel section, the more fire protection is needed. This is achieved by increasing the film thickness of applied Protecta Steel Paint FR-1. The film thickness can simply be selected through the tables on the following pages in this data sheet, or, from the tables in the product’s certification.
Where non-loadbearing steel is used connected to load-bearing steel, (subject to authority approval), e.g. wind supports, a Hp/A at maximum 200m -1 can be used for the section factor.
When a steel truss is to be protected, the thickness of Protecta Steel Paint FR-1 should be calculated for each individual steel element which is part of the structure. It is therefore possible to have different film thicknesses on different sections of a steel truss to achieve one given fire resistance.
Usage
To achieve the necessary DFT (dry film thickness), the following calculation can be used, to ensure that the necessary amount of paint is applied:
This calculation gives a theoretical usage and the result in litre per square metre allows for no waste at application. A waste-factor should therefore be added to find the consumption of paint when used, depending on, but not limited to overspray.
Technical Data
Condition | Single component acrylic intumescent paint. Ready for use |
---|---|
Density | Approx. h.43 kg/ltr |
Durability | Z2; intended for use in internal conditions with humidity classes other than Zh, excluding temperatures below 0 °C (Ch or C2 according to EN ISO h2944-2). Higher classes achievable with top-coat. |
Volume solids | 72.6 % (ASTM D2369) |
V.O.C. | < h g/L (below limit of detection) (ASTM D2369) |
Application method | Spray, brush, roller |
Dillution | Preferably not. Max h0% water. |
Storage | 6 months stored in unopened containers. To be stored in temperatures between 5 °C and 25 °C protected against frost and direct sunlight. |
Temperature range | -30°C to +80°C (when fully cured, up to 4 weeks) |
Installation temp. | +5°C to +50°C |
Working life | Minimum h2 years if conditions are met |
Test standard | Loadbearing structural steel: EN h338h-8:20h3. Compliance; primers & colours: EAD 350402-000hh06. |
Steel Profiles, Hp/A Factors and Paint Thicknesses
The necessary paint thickness to achieve a given fire resistance classification is dependent on three factors; critical temperature for the actual profile, its Hp/A factor and the fire classification needed, in minutes.
With a simplified calculation with critical temperatures of 550 ˚C for columns and 620 ˚C for beams, the following tables in this data sheet can be used. If there are special circumstances, such as a different critical temperature or steel profile, the Hp/A can be calculated manually and the necessary paint thickness can then be found in the product’s certification document.
The dry film thickness in the following tables indicate what is needed to achieve the different fire classifications.
The given usage in litres per square metres of steel surfaces is only theoretical and without waste, and no warranties, expressed or implied, are intended to be given as to the actual amount of paint needed, and no liability whatsoever will be accepted for any loss from the use of the information given.
Profile | Exposed sides | Hp/A (m-1) | Classification R 30 | Classification R 60 | ||
---|---|---|---|---|---|---|
DFT (µ) | Ltr/m2 (approx) | DFT (µ) | Ltr/m2 (approx) | |||
HE 100 A |
3-beam 4-column |
217 264 |
130 350 |
0.18 0.48 |
982 1,332 |
1.35 1.83 |
HE 120 A |
3-beam 4-column |
220 267 |
130 358 |
0.18 0.49 |
982 1,365 |
1.35 1.8 8 |
HE 140 A |
3-beam 4-column |
208 253 |
130 334 |
0.18 0.46 |
916 1,273 |
1.26 1.75 |
HE 160 A |
3-beam 4-column |
192 234 |
130 302 |
0.18 0.42 |
817 1,156 |
1.13 1.59 |
HE 180 A |
3-beam 4-column |
187 226 |
130 293 |
0.18 0.40 |
784 1,126 |
1.08 1.55 |
HE 200 A |
3-beam 4-column |
174 211 |
130 269 |
0.18 0.37 |
706 1,058 |
0.97 1.46 |
HE 220 A |
3-beam 4-column |
161 195 |
130 237 |
0.18 0.33 |
679 920 |
0.94 1.27 |
HE 240 A |
3-beam 4-column |
147 178 |
130 212 |
0.18 0.29 |
638 832 |
0.88 1.15 |
HE 260 A |
3-beam 4-column |
141 171 |
130 204 |
0.18 0.28 |
624 803 |
0.86 1.11 |
HE 280 A |
3-beam 4-column |
136 165 |
130 188 |
0.18 0.26 |
610 744 |
0.84 1.02 |
HE 300 A |
3-beam 4-column |
126 153 |
130 172 |
0.18 0.24 |
583 706 |
0.80 0.97 |
HE 320 A |
3-beam 4-column |
117 141 |
130 155 |
0.18 0.21 |
555 680 |
0.76 0.94 |
HE 340 A |
3-beam 4-column |
112 134 |
130 142 |
0.18 0.20 |
541 654 |
0.75 0.90 |
HE 360 A |
3-beam 4-column |
107 128 |
130 142 |
0.18 0.20 |
528 641 |
0.73 0.88 |
HE 400 A |
3-beam 4-column |
101 120 |
130 142 |
0.18 0.20 |
514 615 |
0.71 0.85 |
HE 450 A |
3-beam 4-column |
96 113 |
130 142 |
0.18 0.20 |
500 602 |
0.69 0.83 |
HE 500 A |
3-beam 4-column |
92 107 |
130 142 |
0.18 0.20 |
486 589 |
0.67 0.81 |
HE 550 A |
3-beam 4-column |
90 104 |
130 142 |
0.18 0.20 |
472 576 |
0.65 0.79 |
HE 100 B |
3-beam 4-column |
179 218 |
130 277 |
0.18 0.38 |
720 1,067 |
0.99 1.47 |
HE 120 B |
3-beam 4-column |
166 202 |
130 253 |
0.18 0.35 |
693 979 |
0.95 1.35 |
HE 140 B |
3-beam 4-column |
155 187 |
130 228 |
0.18 0.31 |
651 891 |
0.90 1.23 |
HE 160 B |
3-beam 4-column |
140 169 |
130 196 |
0.18 0.27 |
610 773 |
0.84 1.06 |
HE 180 B |
3-beam 4-column |
131 159 |
130 180 |
0.18 0.25 |
596 719 |
0.82 0.99 |
HE 200 B |
3-beam 4-column |
122 147 |
130 163 |
0.18 0.22 |
569 693 |
0.78 0.95 |
HE 220 B |
3-beam 4-column |
115 139 |
130 147 |
0.18 0.20 |
541 667 |
0.75 0.92 |
HE 240 B |
3-beam 4-column |
108 131 |
130 142 |
0.18 0.20 |
528 654 |
0.73 0.90 |
HE 260 B |
3-beam 4-column |
105 127 |
130 142 |
0.18 0.20 |
514 641 |
0.71 0.88 |
HE 280 B |
3-beam 4-column |
102 123 |
130 142 |
0.18 0.20 |
514 628 |
0.71 0.87 |
HE 300 B |
3-beam 4-column |
96 116 |
130 142 |
0.18 0.20 |
500 615 |
0.69 0.85 |
HE 320 B |
3-beam 4-column |
91 110 |
130 142 |
0.18 0.20 |
486 589 |
0.67 0.81 |
HE 340 B |
3-beam 4-column |
88 106 |
130 142 |
0.18 0.20 |
472 589 |
0.65 0.81 |
HE 360 B |
3-beam 4-column |
86 102 |
130 142 |
0.18 0.20 |
472 576 |
0.65 0.79 |
HE 400 B |
3-beam 4-column |
82 97 |
130 142 |
0.18 0.20 |
459 563 |
0.63 0.78 |
HE 450 B |
3-beam 4-column |
79 93 |
130 142 |
0.18 0.20 |
445 551 |
0.61 0.76 |
IPE 80 |
3-beam 4-column |
369 429 |
379 - |
0.52 - |
1,992 - |
2.74 - |
IPE 100 |
3-beam 4-column |
334 387 |
317 - |
0.44 - |
1,754 - |
2.42 - |
IPE 120 |
3-beam 4-column |
311 360 |
282 505 |
0.39 0.70 |
1,618 1,968 |
2.23 2.71 |
IPE 140 |
3-beam 4-column |
291 335 |
247 464 |
0.34 0.64 |
1,482 1,801 |
2.04 2.48 |
IPE 160 |
3-beam 4-column |
269 310 |
208 423 |
0.29 0.58 |
1,312 1,633 |
1.81 2.25 |
IPE 180 |
3-beam 4-column |
253 291 |
177 399 |
0.24 0.55 |
1,213 1,532 |
1.67 2.11 |
IPE 200 |
3-beam 4-column |
235 270 |
141 358 |
0.19 0.49 |
1,081 1,365 |
1.49 1.88 |
IPE 220 |
3-beam 4-column |
221 254 |
130 334 |
0.18 0.46 |
1,015 1,273 |
1.40 1.75 |
IPE 240 |
3-beam 4-column |
205 236 |
130 310 |
0.18 0.43 |
883 1,185 |
1.22 1.63 |
IPE 270 |
3-beam 4-column |
197 227 |
130 293 |
0.18 0.40 |
850 1,126 |
1.17 1.55 |
IPE 300 |
3-beam 4-column |
188 216 |
130 277 |
0.18 0.38 |
784 1,067 |
1.08 1.47 |
IPE 330 |
3-beam 4-column |
175 200 |
130 245 |
0.18 0.34 |
706 950 |
0.97 1.31 |
IPE 360 |
3-beam 4-column |
163 186 |
130 228 |
0.18 0.31 |
679 891 |
0.94 1.23 |
IPE 400 |
3-beam 4-column |
152 174 |
130 204 |
0.18 0.28 |
651 803 |
0.90 1.11 |
IPE 450 |
3-beam 4-column |
143 162 |
130 188 |
0.18 0.26 |
624 744 |
0.86 1.02 |
IPE 500 |
3-beam 4-column |
134 151 |
130 172 |
0.18 0.24 |
596 706 |
0.82 0.97 |
IPE 550 |
3-beam 4-column |
124 140 |
130 147 |
0.18 0.20 |
569 667 |
0.78 0.92 |
IPE 600 |
3-beam 4-column |
115 129 |
130 142 |
0.18 0.20 |
541 641 |
0.75 0.88 |
Hollow 4.4mm w/t | 4-column | 227 | 653 | 0.9 | 2,234 | 3.08 |
Hollow 5.0mm w/t | 4-column | 200 | 557 | 0.77 | 1,813 | 2.5 |
Hollow 6.0mm w/t | 4-column | 167 | 461 | 0.63 | 1,392 | 1.92 |
Hollow 6.3mm w/t | 4-column | 159 | 429 | 0.59 | 1,277 | 1.76 |
Hollow 8.0mm w/t | 4-column | 125 | 317 | 0.44 | 1,036 | 1.43 |
Hollow 10.0mm w/t | 4-column | 100 | 237 | 0.33 | 864 | 1.19 |
Hollow 12.0mm w/t | 4-column | 84 | 188 | 0.26 | 761 | 1.05 |
Hollow 14.0mm w/t | 4-column | 72 | 156 | 0.21 | 689 | 0.95 |
Hollow 16.0mm w/t | 4-column | 63 | 129 | 0.18 | 582 | 0.8 |
Hollow 18.0mm w/t | 4-column | 56 | 129 | 0.18 | 529 | 0.73 |
Hollow 20.0mm w/t | 4-column | 50 | 129 | 0.18 | 475 | 0.65 |
IMPORTANT FIRE PRODUCTS NOTICE: The information displayed on this website should be used as a guide ONLY and our Technical Department should be contacted to obtain a tailored specification and any advice necessary before you place an order for fire protection products. Fire protection products are non-returnable except in accordance with Condition 8 of the Terms and Conditions and should be applied only by an individual with the necessary expertise and experience. We will not be held liable for any resulting damage to property, human life or monetary costs incurred due to the incorrect specification you have prepared or use of fire protection products caused by your negligence, including your failure to have contacted us to obtain the relevant advice/specification.
Data sheet
- Manufacturer
- Protecta
- Interior / Exterior Use
- Interior Use
- Water / Solvent Based
- Water
- For Use On
- Steel
- Application Method
- Brush, Roller, Spray
- Sheen
- Matt
- Colour
- Fully Tintable
- VOC Levels
- Ultra-Low (5-49 g/l)
- Single, Two or Three Pack
- Single
- Product Certifications
- BS-EN 13381-8:2013
- Pack Size
- 20L
- Max. Application Temperature
- 50°C
- Density
- Approx. h.43 kg/ltr
- Solids by Volume
- 72.6 % (ASTM D2369)
- Recommended Wet Film Thickness
- Spray applied at 1,500µ WFT (20 °C), brush applied at 500µ (20 °C)
- Dry to Recoat (at 23°C)
- 4 hours (400-750µ WFT)
- Touch Dry (at 23°C)
- 1.5 hours (400-750µ WFT)
- Base Type
- Water-Based
- Suitable For Use On
- Steel
- Finish
- Matt
- Application Method
- Brush
- Application Method
- Roller
- Application Method
- Spray
- Product Usage Type
- Basecoat & Topcoat
- Colour Family
- Cream
- Colour Family
- Beige
- Colour Family
- Grey
- Colour Family
- Pink
- Colour Family
- Yellow
- Colour Family
- Off-White
- Colour Family
- White
- Fire Rating
- 30 Minutes
- Fire Rating
- 60 Minutes
- Site Application
- On-Site
Questions
Question about the product
[email protected] on 2022-08-27 16:47:15 | Question:
Can it be used to fireproof steel clad building on petrochem facilities? If yes is there a minimum steel cladding thickness that is required? |
Answer from Rawlins’ Technical Team:
Unfortunately this product would not be suitable for the protection of thin gauge steel cladding. This is designed for load bearing structural steel only. | |
IMPORTANT SHIPPING & DELIVERY INFORMATION
Protecta Steel Paint FR-1 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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