Rawlins Paints Blog Industrial Paint Tips, Guidelines & DIY Articles
Are you looking at your rusty surfaces feeling stumped? Wondering what paint to use on rusted metal? Can you paint over rust? Or maybe you’ve just not been able to get round to it. Well, you don’t have to struggle any longer. It is possible to give rust a complete makeover turning it around. It’s simple to paint over it without having to spend a long time trying to manually remove it.
Preparation
If you’re preparing your metal surface for painting – let’s make it simple and quick for you. All you need to do is grab a wire brush, a scraper and some cleaner/degreaser. Remove grease, oil and other surface contaminants by cleaning with appropriate detergents (something like Rust-Oleum Mathys ND14 Cleaner Degreaser is ideal). Then remove rust scale, loose mill scale, loose rust and loose coatings by scraping, wire brushing and sanding. This will leave you with a smoother surface to paint over and helps to ensure adhesion, don’t worry though you don’t have to remove ALL the rust! Finally, sand any previous coatings which are in good condition to roughen the surface slightly.
After all the above, make sure you thoroughly clean the surface down and it should be preferably dry during application.
Priming
Now we’re sure you want to paint over that unsightly rust. Use Rust-Oleum 769 Damp-Proof Primer as it needs minimal preparation, and penetrates the rust all the way to the metal! You can apply it on slightly moist or dry surfaces, for durable corrosion protection. It works by expelling moisture and air, and encases the rust whether you use it with, or without a top coat!
Rust-Oleum 769 Damp-Proof Primer is based on a unique, low-odour formula based on fish oil. It’s the wonder primer that started it all for Scottish-born sea captain Robert Fergusson when he noticed that the rusty deck of his vessel stopped corroding in places where fish oil had been spilled. This discovery inspired the captain to develop the first fish oil-based anti-corrosion paint. In 1921 he perfected a type of paint that prevented rust and was capable of drying overnight without leaving any unpleasant odours, Rust-Oleum® Corporation was born.
The possibilities
Once you’ve used the damp-proof primer, you’ve got the opportunity to redecorate and be creative! You can paint over the newly prepared rusty metal with any colour scheme you like using Rust-Oleum 7500 Alkythane. By using the damp-proof primer you’ve skipped the manual rust removal process, saving you time!
If you’ve got a rusty old staircase, why not give it a re-vamp and paint it with bright, exciting colours! You could even use hanging baskets and flowers for a quirky, colourful look. Metal cladding not looking too great? Just paint over it with the damp-proof primer and choose a strong colour to bring it back to life. Whether you stick to a plain finish, or something bold, you’ll be able to hide the rust underneath and protect the surface with Rust-Oleum 769 Damp-Proof Primer.
If you’re struggling with your rust-revamp, just contact the friendly team at Rawlins Paints!
Do you have an etching primer plus follow-up paints for a galvanised garage door from which the paint is flaking?
Many thanks.
Yes. Remove as much loose and flaking paint as possible, any remaining, soundly adhered paint should be sanded to provide a key and then thoroughly clean the entire area. On the areas that are back to bare galvanised metal, prime first with Rust-Oleum 3302 CombiPrimer Adhesion, after 45mins apply 1 coat of Rust-Oleum CombiColor in your chosen colour and finish to the full door surface (including over existing well adhered paint). Allow to dry for 16 hours @ 20°C, and then apply a second and final coat of Rust-Oleum CombiColor to finish to system.
Thanks for sharing this. My parents door got really rusted, we then decided to get a new one for me because rust covered the entire door and painting it wouldn’t work.
That is the end. Rust is painful and sometimes a sign that you need to get a new one.
We have a metal barn roof that was rusty and has already been painted once 8-10 years ago white. It looked great until this year and now the rust is coming through again. What do you recommend we do regarding painting as don’t want to invest in the cost of re-tinning the whole roof of the barn.
Thanks!
Good afternoon Chuck,
We would recommend applying 2 coats of either Rust-Oleum Mathys Noxyde (if spraying), Rust-Oleum Mathys Noxyde Peganox (if brush/roller) or Rust-Oleum Mathys Noxyde Pegarust (if applying in low temperatures). Prepare and prime rusted areas as per the product data sheet with a coat of the chosen product in English Red – then apply 2 coats in the colour of your choice to the whole roof area after cleaning and preparation.
Best regards.
Mark
Hi,
We also have a large barn roof with old galvanised corrugated steel. It is old and the steel is thick, but it has not been painted for years and is 50% rust. Can’t see myself scraping away with a little wire brush, would take a month. How do I prepare this efficiently? Anything that will simply bond all the rust in place?
Many thanks
Gor
Hi Gor,
We recommend that you derust substrate according to the conventional derusting techniques (sandblasting Sa2 and mechanical sanding St3), clean and then apply Rust-Oleum Mathys Noxyde Pegarust directly in two coats.
We have a 120 year old standing seam metal roof with non pitted rust. It is not galvanized but the tiles were originally coated with copper which seems to have worn away iver the years. We are interested in stopping the rust and painting with a lighter color or silver colored paint. We prefer oil based for durability and to prevent water penetration under the paint.
Hello Laura,
Assuming the roof is pitched, our best recommendation to try on this roof would be Rust-Oleum Mathys Noxyde Pegarust. We can’t give guarantees due to age and lack of further project information, however.
Hi there, I have a car lift that is losing the paint and mostly rusting on surface where the rides on. What do you recommend to repair this surface that will holdup to the tire pressure
Hi Dave,
We would recommend Rust-Oleum 9100 High Solids Epoxy for this application. It can be applied to minimally prepared surfaces and should be durable enough to withstand cars driving over the surface. All existing rust will need to be mechanically be removed before application of the coating.
I trust that this answers your query, but certainly come back to us if we can help with anything else.