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That Moment When You Realise You Can Paint Over Rust

Are you looking at your rusty surfaces, such as cladding, feeling stumped? Wondering “what paint to use on rusted metal?” Can you paint over rust? Or maybe you’ve just not been able to get round to it.

You don’t need to spend hours removing rust anymore. With modern metal primers, it’s simple to cover rust while protecting the surface from further corrosion. Rust-Oleum primers are designed to bond to rusty surfaces, allowing you to paint directly on top of the rust, transforming it without the hassle of complete rust removal.

Buy the #1 direct to rust paint

Preparation

If you’re preparing your metal surface for painting – let’s make it simple and quick for you. All you need to do is grab a wire brush, a scraper and some cleaner/degreaser. Remove grease, oil and other surface contaminants by cleaning with appropriate detergents (something like ND14 is ideal). Then remove rust scale, loose mill scale, loose rust and loose coatings by scraping, wire brushing and sanding. This will leave you with a smoother surface to paint over and helps to ensure adhesion, don’t worry though you don’t have to remove ALL the rust! Finally, sand any previous coatings which are in good condition to roughen the surface slightly.

With a little prep, you can paint straight over rust

After all the above, make sure you thoroughly clean the surface down and it should be preferably dry during application.


Priming

Now we’re sure you want to paint over that unsightly rust. Use 769 as it needs minimal preparation, and penetrates the rust all the way to the metal! You can apply it on slightly moist or dry surfaces, for durable corrosion protection. It works by expelling moisture and air, and encases the rust whether you use it with, or without a top coat!

Recommended surface primer for rust

Rust-Oleum 769 Damp-Proof Primer is based on a unique, low-odour formula based on fish oil. It’s the wonder primer that started it all for Scottish-born sea captain Robert Fergusson when he noticed that the rusty deck of his vessel stopped corroding in places where fish oil had been spilled. This discovery inspired the captain to develop the first fish oil-based anti-corrosion paint. In 1921 he perfected a type of paint that prevented rust and was capable of drying overnight without leaving any unpleasant odours, Rust-Oleum® Corporation was born.


The Possibilities

Once you’ve used the damp-proof primer, you’ve got the opportunity to redecorate and be creative! You can paint over the newly prepared rusty metal with any colour scheme you like using 7500 Alkythane. By using the damp-proof primer you’ve skipped the manual rust removal process, saving you time!

Recommended topcoat for corrosive environments

If you’ve got a rusty old staircase, why not give it a re-vamp and paint it with bright, exciting colours! You could even use hanging baskets and flowers for a quirky, colourful look. Metal cladding not looking too great? Just paint over it with the damp-proof primer and choose a strong colour to bring it back to life. Whether you stick to a plain finish, or something bold, you’ll be able to hide the rust underneath and protect the surface with Rust-Oleum 769 Damp-Proof Primer.

If you’re struggling with your rust-revamp, just contact the friendly team at Rawlins Paints!

5 comments

  1. Hi,

    I live in a coastal town where corrosion is a big issue.

    I have a large metal framed sign made of a non galvanised metal frame. Between two terraced houses. It has metal letters about 400mm high made of 3mm steel. The sign was put up 17 years ago and has been painted a few times using various paint systems. The first repaint after about 5 years was done using two coats of Hammerite. This lasted 6 years. The second repaint was done after a good clean off of the rust and was painted with Ferris oxide, a two part epoxy undercoat and two coats of black two part expoxy black gloss
    This lasted about 4 years although the manufacturers stated 15 years min. The spec is as used on oil rigs. I suspect the expoxy wasn’t mixed properly.

    It was repainted about 3 months ago after a lot of rust showed itself again. The painter ground off the rust, primed with a red oxide the previous rusty areas and painted with one coat of Johnson metal paint.

    The rust is now coming through again.

    The painters says it’s because there was damp under the existing paint ?
    Also Johnston’s Metal paint is the best you can get.

    I am not sure about either of the above.

    Can you help. I need something that with last 5/6 years if possible.

    • Hi Norman,

      Many thanks for your question and for taking the time to read our blog. The critical aspect for your project is the preparation. To maximise success we would recommend a thorough clean & degrease using Rust-Oleum Mathys ND14 Cleaner Degreaser or Rust-Oleum Pre-Paint Cleaner followed by very thorough preparation with power tools, abrasive blast cleaning would be even better until all rust is completely removed back to clean bare steel.

      We would then recommend one coat of Rust-Oleum 769 Damp-Proof Rust Primer followed by two coats of Rust-Oleum 7500 Alkythane.

      It’s important to note that on the coast the substrate can quickly become contaminated with soluble salts, these can be removed with lots of clean, fresh water and to avoid any flash rusting a thorough drying afterwards before painting.

      I hope this helps and please feel free to get in touch if you have any further questions.

      Many thanks
      Stuart

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