Carboline Carboguard 60

    1045A1NL
    CAR3654

    Carboline Carboguard 60 is a high solids and abrasion resistant coating which can be used as a primer, intermediate coat, or self-priming finish over steel or inorganic zinc primers. May be topcoated with itself, or a broad variety of high-performance finish coats.

    • Low odour and low VOC
    • Good chemical resistance
    • Fast cure and dry times
    • Good abrasion resistance
    • Excellent wetting properties
    • Ideal for maintenance and fabrication shop applications

    Colour
    Size
    Finish

    £309.60 (incl. VAT)

    £258.00 (ex. VAT)

    Quantity
    Please choose your colour
    Available for Delivery (See Delivery Options Below)

    Description

    Carboline Carboguard 60 is a high solids, versatile, abrasion resistant, chemical resistant, and corrosion resistant coating. It can be used as a primer, intermediate coat, or self-priming finish over steel or inorganic zinc primers. May be topcoated with itself, or a broad variety of high-performance finish coats.

    Carboguard 60 has excellent wetting properties giving it the capability of going over marginally prepared substrates. It is ideal for maintenance and fabrication shop applications. An optional glass flake (GF) additive or micaceous iron oxide (MiO) additive can be purchased separately and may be used to enhance film strength for more abusive applications for severe marine or heavy industrial uses.  Contact out technical team on Tech - 0113 2455450 (option 2) or [email protected] Sales - 0113 2455450 or [email protected] for further information.



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    Features & Benefits


    • Attractive medium sheen for tank exteriors
    • Good chemical resistance
    • Used as a primer, intermediate, or finish coat
    • Fast cure and dry times
    • Can be applied overpower tool cleaned surfaces
    • VOC compliant to current AIM regulations
    • Good abrasion resistance
    • Semi-gloss finish



    Product Specification


    Technical Data
    Carboline Carboguard 60
    Volume Solids:72% +/- 2%
    Dry Temperature Resistance:Continuous: 149°C
    Non-continuous: 177°C
    Theoretical Coverage Rate:28.3 m²/l at 25 microns
    7.1 m²/l at 100 microns
    2.4 m²/l at 300 microns
    Allow for loss in mixing and application
    Dry Film Thickness:102 - 152 microns per coat as a primer or an intermediate without additives
    102 - 254 microns per coat (2 coats) may be used direct-to-metal
    203 - 305 microns per coat with GF or MiO additives
    Do not exceed 10 mils in a single coat (without additives)
    VOC Values:As supplied: 2.00 lbs/gal 240 g/l
    Thinner 2: 13 oz/gal - 2.47 lbs/gal - 296 g/l
    Thinner 2: 6 oz/gal - 2.23 lbs/gal - 267 g/l
    Thinner 33: 15 oz/gal - 2.57 lbs/gal - 308 g/l
    Limitations:Additive 8505 will cause discoloration of this product but will not affect product performance in atmospheric service.
    Topcoats:May be topcoated with acrylics, epoxies, alkyds, or polyurethanes depending on exposure and need.
    Flashpoint:Part A: 27.8°C
    Part B: 21.7°C
    Mixed: 25.6°C
    Shelf Life:Part A and B: min. 36 months at 24 °C
    Storage Temperature and Humidity:4-37.8 °C. 0-100% relative humidity



    Drying Times


    Curing Schedule
    Surface TempDry to TouchDry to Handle/Recoat with ItselfDry to Topcoat with Other FinishesMaximum Recoat Time
    4°C3 Hours30 Hours48 Hours1 Year
    10°C2 Hours20 Hours24 Hours1 Year
    16°C1 Hour8 Hours10 Hours1 Year
    24°C45 Minutes5 Hours7 Hours1 Year
    32°C30 Minutes3 Hours4 Hours1 Year



    • These times are based on a 125 micron dry film thickness and 50% RH. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure.
    • Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discoloration, and may result in a surface haze. Any haze or blush must be removed by water washing before recoating.
    • Recoat intervals may vary from those listed above when using under intumescent fireproofing products.
    • Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] Sales - 0113 2455450 or [email protected] for recommended cure times before applying Carboline intumescent products
    • NOTE: If the maximum recoat times have been exceeded, the surface must be abraded by brush-off blast cleaning or mechanical methods prior to the application of additional coats.
    • For force curing, contact Rawlins for specific requirements.
    • Carboline Additive 8505 can be used to aid the film forming process in the product for temperatures down to 1.7°C.
    • Carboline Additive 8505 is added at a rate of 4 oz per mixed two-gallon kit or 20 oz per mixed ten gallon kit.
    • Allow mixed product 15-minute sweat in time before thinning, if material is under 21°C, and 24 hrs cure prior to topcoating for surface temperatures down to 4°C. At this addition rate, Additive 8505 will accelerate the cure rate of the epoxy product and reduce the pot life of the product.



    Surface Preparation


    General

    • Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating.

    Steel

    • For most applications: SSPC-SP6 - 38-75 microns
    • When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product.

    Galvanised Steel

    • SSPC-SP16
    • When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product.

    Concrete or CMU

    • Concrete must be cured 28 days at 24°C and 50% relative humidity or equivalent.
    • Prepare surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete. Voids in concrete may require surfacing.

    Previously Painted Surfaces

    • SSPC-SP2 or SP3

    Stainless Steel

    • SSPC-SP 16: for heavy industrial and marine service conditions create 38 to 75 microns anchor profile.



    Performance Data


    Curing Schedule
    Test MethodSystemResults
    ASTM D2794 Impact resistanceBlasted Steel 1ct.100 in. lbs (direct)
    ASTM D3363 Pencil HardnessBlasted Steel 1 ct.4H-5H
    ASTM D4541 AdhesionBlasted Steel 1ct. 2ct.(Pneumatic) 1 ct. 1500+psi 2 ct.1500+ psi
    ASTM D522 FlexibilityBlasted Steel 1 ct.No cracking, 5/8" Conical Mandrel Bend



    • Data based on Carboguard 60 without filler additives.



    Application Methods


    Product Information
    Mixing:Power mix separately, then combine and power mix
    Allow mixed product 15-minute sweat in time before thinning if material is under 21 °C
    No sweat in needed above 21 °C
    DO NOT MIX PARTIAL KITS
    For GF or MiO additives, slowly add while mixing.
    Ratio:Liquid Components: 1:1 Ratio (A to B)
    Glass Flake (GF) Additive: (1.8 lbs/mixed gal)
    Micaceous Iron Oxide (MiO) Additive: (2.0 lbs/gal)
    Thinning:Spray: Up to 13 oz/gal (10%) with Thinner #2

    Brush and roller: Up to 15 oz/gal (12%) with Thinner #33

    Thinner 236 E or Thinner 250 E may be used as an exempt thinner in lieu of those listed above.
    Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied.
    Pot Life:4 hours at 24°C
    Pot life ends when coating loses body and begins to sag. Pot life times will be less at higher temperatures.
    Conventional Spray:Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, 0.070” I.D. fluid tip and appropriate air cap. For filler additives use a 0.110" I.D. fluid tip.
    Airless Spray:Pump ratio: 30:1 (min.)
    GMP output: 2.5 (min.)
    Material hose: 3/8” I.D. (min.)
    Tip size: 0.017”-0.021” (0.035"-0.041" for filler additives)
    Output PSI: 2100-2500
    Filter size: 60 mesh (remove mesh for filler additives)
    Brush and Roller (General):Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding. Avoid excessive re-brushing or re-rolling. For best results, tie-in within 10 minutes at 24°C. The addition of GF or MiO fillers is best applied by spray application.
    Brush:Use a medium bristle brush.
    Roller:Use 3/8” nap roller with a solvent resistant core.



    Application Conditions


    Product Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum10°C4°C4°C0%
    Maximum32°C60°C49°C85%



    • This product simply requires the substrate temperature to be above the dew point.
    • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate.
    • Special application techniques may be required above or below normal application conditions.



    Health and Safety


    Clean Up

    • Use Carboline Thinner 2 or Acetone.
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations.

    Safety

    • Read and follow all caution statements on this product data sheet and on the MSDS for this product.
    • Employ normal workmanlike safety precautions.
    • Use adequate ventilation.
    • Keep container closed when not in use.

    Ventilation

    • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
    • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used.
    • User should test and monitor exposure levels to ensure all personnel are below guidelines.
    • If not sure or if not able to monitor levels, use MSHA/NIOSH approved respirator.
    • Refer to the product data sheet and safety data sheets in the attachments section above for further details.
    Product Details
    3654-470053

    Data sheet

    Manufacturer
    Carboline
    For Use By
    Industrial Use
    Interior / Exterior Use
    Interior & Exterior
    For Use On
    Concrete
    Steel
    CMU
    Inorganic Zinc Primers
    Application Method
    Brush
    Roller
    Spray
    Sheen
    Semi Gloss
    Colour
    Standard / Ready Mixed
    Single, Two or Three Pack
    Two-Pack
    Pack Size
    20L
    Mixing Ratio
    Liquid Components: 1:1 Ratio (A to B). Glass Flake (GF) Additive: (1.8 lbs/mixed gal). Micaceous Iron Oxide (MiO) Additive: (2.0 lbs/gal)
    Touch Dry (at 20°C)
    45 mins
    Coverage
    1155 ft²/gal at 1.0 mils (28.3 m²/l at 25 microns) - 289 ft²/gal at 4.0 mils (7.1 m²/l at 100 microns) - 96 ft²/gal at 12.0 mils (2.4 m²/l at 300 microns)
    Compatible Topcoats
    May be topcoated with acrylics, epoxies, alkyds, or polyurethanes depending on exposure and need.
    Max. Application Temperature
    Material: 90°F (32°C) - Surface: 140°F (60°C) - Ambient: 120°F (49°C)
    Min. Application Temperature
    Material: 50°F (10°C) - Surface: 40°F (4°C) - Ambient: 40°F (4°C)
    Solids by Volume
    72% +/- 2%
    VOC
    As supplied: 2.00 lbs/gal 240 g/l
    Shelf Life (from date of manufacture)
    Part A and B: min. 36 months at 75 °F (24 °C)
    Touch Dry
    3 Hours at 40°F (4°C)
    Recommended Dry Film Thickness
    4 - 6 mils (102 - 152 microns) per coat as a primer or an intermediate without additives. 4 - 10 mils (102 - 254 microns) per coat (2 coats) may be used direct-to-metal. 8 - 12 mils (203 - 305 microns) per coat with GF or MiO additives
    Pot Life
    4 hours at 75°F (24°C)
    Dry to Recoat
    30 Hours at 40°F (4°C)
    Base Type
    Solvent-Based
    Suitable For Use On
    Masonry
    Suitable For Use On
    Zinc
    Suitable For Use On
    Non-Ferrous Metals
    Suitable For Use On
    Inorganic Zinc Primers
    Suitable For Use On
    Organic & Inorganic Zinc Rich Primers
    Suitable For Use On
    Concrete
    Suitable For Use On
    Steel
    Suitable For Use On
    CMU
    Suitable For Use On
    Compatible Existing Coatings
    Finish
    Semi-Gloss
    Application Method
    Roller
    Application Method
    Brush
    Application Method
    Spray
    Manufacturer
    Carboline
    Components
    2K
    Usages
    Low VOC
    Usages
    Wetting Properties
    Usages
    Low Odour
    Usages
    Direct to Metal
    Usages
    Corrosion Resistance
    Usages
    Atmospheric
    Usages
    High Solids
    Usages
    Ideal for Maintenance
    Usages
    Chemical Resistance
    Usages
    Self Priming
    Usages
    Abrasion Resistant
    Usages
    Surface Tolerant
    Usages
    Immersion
    Product Usage Type
    Mid Coat
    Product Range
    Carboguard
    Colour Family
    Grey
    Product Type
    Epoxy Polyamide
    Environment
    Immersion
    Environment
    Atmospheric
    Touch Dry/Dust Free (@ 20-25°C)
    45 mins
    Product Attributes
    Primer/Finish
    Product Attributes
    Ideal for Maintenance
    Product Attributes
    Surface Tolerant
    Product Attributes
    High Solids
    Product Attributes
    Low VOC
    Product Attributes
    Low Odour
    Resistance to
    Corrosion
    Resistance to
    Chemicals
    Resistance to
    Abrasion
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Carboguard 60 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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