May be applied with standard airless or conventional spray equipment
VOC compliant in certain areas
Flat finish
Meets Class B slip co-efficient and creep testing criteria for use on faying surfaces
Zinc supplied meets ASTM D520, Type II. (Type III available on special order)
Meets SSPC Paint 20 Type I, Level 1 for zinc content
Product Specification
Technical Data
Carboline Carbozinc 11
Volume Solids:
62.3% +/- 2%
Total Zinc Dust in Dry Film:
By Weight: 85%
Primer:
Self-priming
Topcoats
Not required for certain exposures. May be topcoated with waterborne acrylics, epoxies, polyurethanes, High-Temperature Silicones and other coatings as recommended by Rawlins on Tech - 0113 2455450 (option 2) or [email protected]. Under certain conditions a mist coat may be required to minimize bubbling
Theoretical Coverage Rate:
24.5 m²/l at 25 microns DFT
8.2 m²/l at 75 microns DFT
Measured in accordance with ASTM D 269
Allow for loss in mixing and application
Dry Film Thickness:
51 - 76 microns
Dry film thickness more than 150 microns is not recommended
No blistering or rusting of coating or rusting of bare steel area after 650 hrs. Immersion in 5% sodium chloride
ASTM A-325 Slip Co-efficient
Blasted Steel 1 ct. CZ 11 @6 mils (150 microns)
0.68; meets requirement for Class B rating
ASTM B117 Salt Spray
1 ct. CZ11 at 2 mils dry film thickness over blasted steel.
No rusting blistering cracking delamination after 43000 hrs. Moderate salting of the surface only
ASTM D3363 Pencil Hardness
1 ct. CZ11
Pencil Hardness "2H"
Drying Times
Curing Schedule
Surface Temp
Dry to Handle
Dry to Topcoat
Final Cure General
-18°C
4 Hours
7 Days
NR
4°C
1 Hour
2 Days
4 Days
16°C
45 Minutes
24 Hours
3 Days
27°C
45 Minutes
18 Hours
2 Days
38°C
15 Minutes
16 Hours
36 Hours
These times are based on a 75-100 micron dry film thickness. Higher film thickness, insufficient ventilation and/or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
Humidity levels below 50% will require longer cure times
Notes: Maximum recoat time is unlimited
Must have a clean, dry surface free of chalk, zinc salts, etc per typical good painting practices
Loose zinc must be removed from the cured film by rubbing with fiberglass screen wire if: 1) The Carbozinc 11 is to be used without a topcoat in immersion service and "zinc pick up" could be detrimental, or 2) When "dry spray/overspray" is evident on the cured film and a topcoat will be applied
For accelerated curing or where the relative humidity is below 40%, allow an initial 2-hour ambient cure followed by misting with clean potable water or steam to keep the coating wet for a minimum of 8 hours. The coating is considered cured sufficiently to topcoat and/or immersion service when the coating achieves a "2H" pencil hardness per ASTM D3363 or a minimum rating of 4 per ASTM D4752
Recoat intervals may vary from those listed above when using under intumescent fireproofing products
Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for recommended cure times before applying Carboline intumescent products
Surface Preparation
General
Remove all oil or grease from the surface to be coated with Thinner 2 or Surface Cleaner 3 (refer to Surface Cleaner 3 Instructions) in accordance with SSPC-SP1
Steel
Non-Immersion: SSPC-SP6 and obtain a 25-75 micron angular blast profile
When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product
Application Methods
Product Information
Mixing:
Power mix base, then combine and power mix as follows. Pour zinc filler very slowly into premixed base with continuous agitation. Mix until free of lumps. Pour mixture through a 30 mesh screen. Sifting zinc through a screen will aid in the mixing process by breaking up or catching dry zinc lumps
Do not mix partial kits
Thinning:
May be thinned up to 5 oz/gal (4%) with Thinner 26 or Thinner 33 for ambient and warm surfaces
In cool weather (below 4°C), thin up to 7 oz/gal (6%) with Thinner 21
Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied
Ratio:
1 Gal. Kit
Part A - 2.84L
Zinc Filler - 6.6 kg
5 Gal Kit
Part A - 14.2L
Zinc Filler - 33 kg
Pot Life:
8 Hours at 24°C and less at higher temperatures. Pot life ends when coating becomes too viscous to use
Spray Application:
Keep material under mild agitation during application. If spraying stops for more than 10 minutes, recirculate the material remaining in the spray line. Do not leave mixed coating in the hoses during work stoppages
Conventional Spray:
Agitated pressure pot equipped with dual regulators, 3/8” (0.95 cm) I.D. minimum material hose, with a maximum length of 50 feet; 0.070” (0.18 cm) I.D. fluid tip and appropriate air cap
Airless Spray:
Pump Ratio: 30:1 min
Volume Output: 3.0 gpm min
Material Hose: 3/8” (0.95 cm) I.D. min
Tip Size: .019-.023”
Output PSI: 1500-2000
Filter Size: 60 mesh
Brush:
For touch up of areas less than one square foot only. Use medium bristle brush and avoid over brushing
Roller:
Do not apply by roller
Application Conditions
Product Conditions
Condition
Material
Surface
Ambient
Humidity
Minimum
-18°C
-18°C
-18°C
30%
Maximum
54°C
93°C
54°C
95%
This product simply requires the substrate temperature to be above the dew point
Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
Special application techniques may be required above or below normal application conditions
In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
Read and follow all caution statements on this product data sheet and on the safety data sheets for this product and use personal protective equipment as directed
Employ normal workmanlike safety precautions
Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands, and all exposed areas
Ventilation
When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel
Refer to the product data sheet and safety data sheets in the attachments section above for further details
Product Details
10Z111
Data sheet
Manufacturer
Carboline
For Use On
Steel
Application Method
Brush, Roller, Spray
Sheen
Flat
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Two-Pack
Pack Size
7L
Coverage
1000 ft²/gal at 1 mil (24.5 m²/l at 25 microns) DFT - 333 ft²/gal at 3 mils (8.2 m²/l at 75 microns) DFT
Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.
Carboline Surface Cleaner 3 is a cleaning agent used for degreasing and cleaning contaminated surfaces prior to painting. May be used to clean properly cured acrylics, alkyds, epoxies, phenolics, polyurethanes and others as recommended.
Minimum toxicity - waterborne
Biodegradable
Apply using brush or spray
Up to 36 months shelf life...
These surface preparation kits for steel have been created to help provide customers with an easily accessible bundle of tools to aid in the preparation of steel surfaces in accordance with ISO 8501-1 (St2/3) and SSPC (SP 2/3).
Please click here for important information about these kits.
Kit Contents:
SET 1 (Hand Tools)
1 x Rust-Oleum...
• These colour samples are to be used for guidance only.
• Product contained within is generic to provide a close representation to your chosen colour.
• Should not be used to carry out any painting project, this is for colour selection purposes only and does not remove the need for you to ensure the correct product is chosen and tested for your application once a colour has been decided on.
• It is not a sample of the product you intend to purchase/use and cannot be used to test anything other than colour appearance.
• Notwithstanding any other provision of our conditions of sale, you agree and understand that many factors affect the colour of a painted product, including lighting, sheen level, method of application, batches variances number of coats and substrate surface.
• We cannot therefore promise that the colour of the product you ultimately purchase will exactly match the colour of this colour sample.
• Once you have selected a colour, you must purchase the smallest amount of the product you intend to use in your chosen colour and apply to a small, inconspicuous test area to be sure that it meets your expectations.
• Leave the product for 24 hours and then only buy more paint and/or apply more paint if you are completely happy with the results on the test area.
• We cannot be liable to you for any loss or damage if you have not complied with this process.
Colourmatch Service Disclaimer
• Notwithstanding any other provision of our conditions of sale, you agree and understand that many factors affect the colour of a painted product, including lighting, sheen level, method of application and product surface.
• We cannot therefore promise that the colour of the product you paint with the Kolorbond paint will exactly match the colour of the item you send to us.
• You must therefore purchase the smallest Kolorbond paint pot available first and then apply the paint to a small, and where possible hidden, test area of your product to be sure that it meets your expectations.
• Leave the product for 24 hours and then only buy more paint and/or apply more paint to your product if you are completely happy with the results on the test area.
• We cannot be liable to you for any loss or damage if you have not complied with this process.
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage
