Carboline Phenoline 1205

    0612A1NL
    CAR3707

    Carboline Phenoline 1205 is a two-component, glass flake-filled coating with dense cross-linking that exhibits excellent overall chemical resistance to a variety of aggressive chemicals. Glass reinforcement provides added abrasion resistance, permeation resistance and internal reinforcement.

    • Excellent resistance to acids, caustics, ethanol, gasoline, jet fuels and solvents
    • Excellent abrasion resistance
    • Excellent thermal shock resistance (0 to 148°C)
    • VOC compliant to current AIM regulations
    • Excellent resistance to deionized or demineralized water up to 95°C (203°F)
    • Excellent resistance to crude oil up to 121°C (250°F)
    • Excellent for crude oil storage and transportation up to 121°C (250°F)

    Colour
    Size
    Finish

    £228.60 (incl. VAT)

    £190.50 (ex. VAT)

    Quantity
    Please choose your colour
    Available for Delivery (See Delivery Options Below)

    Description

    Carboline Phenoline 1205 is a two-component, glass flake-filled coating with dense cross-linking that exhibits excellent overall chemical resistance to a variety of aggressive chemicals. Glass reinforcement provides added abrasion resistance, permeation resistance and internal reinforcement. 1205 exhibits very good acid resistance. Excellent for use as a lining for tanks or pipes in process facilities where hot water or abrasive conditions exist.



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    Features and Benefits


    • Excellent resistance to acids, caustics, ethanol, gasoline, jet fuels and solvents
    • Excellent abrasion resistance
    • Excellent thermal shock resistance (0 to 148°C)
    • VOC compliant to current AIM regulations
    • Excellent resistance to deionized or demineralized water up to 95°C 
    • Excellent resistance to crude oil up to 121°C 
    • Excellent for crude oil storage and transportation up to 121°C 



    Product Specification


    Technical Data
    Carboline Phenoline 1205
    Volume Solids:70% +/- 2%
    Theoretical Coverage Rate:

    27.6 m²/l at 25 microns

    1.8 m²/l at 375 microns

    Allow for loss in mixing and application
    Dry Film Thickness:381 microns minimum to be achieved in 1 or 2 coats
    VOC Values:

    As Supplied: 250 g/l

    Thinner 2: 13 oz/gal: 305 g/l

    Thinner 213: 13 oz/gal: 308 g/l

    These are nominal values.

    Dry Temp. Resistance:

    Continuous: 218°C 

    Non-Continuous: 232°C 

    Discolouration is observed above 93°C 
    Temperature Resistance (Immersion):

    Water/Brine: 95°C 

    Crude Oil: 121°C 

    Crude Oil/Water: 121°C 

    Demineralized water: 95°C 

    Ethanol: 54°C 

    Primer:

    Self-priming

    May be applied over epoxies and phenolics as recommended

    Topcoats:Not recommended
    Limitations:For immersion applications, metal tanks should be insulated if operating temperature exceeds 60°C 
    Flash Point:

    Part A: 12°C 

    Part B: 93°C 

    Shelf Life:Part A & B: Min. 36 months at 24°C
    Storage Temperature and Humidity:4°C-43°C 
    0-90% Relative Humidity



    Performance Data
    Test MethodSystemResults
    Cyclic Steam-Out Simulation 300°FBlasted Steel 1 ct.No blistering, cracking or delamination
    Temperature Cycling Test Modified Freeze /Thaw test cycling from 0°F-425°F for 11 daysBlasted steel 2 ctsNo blistering, cracking, checking, delamination or loss of adhesion



    Drying Times


    Curing Schedule
    Surface TempDry to HandleDry to Recoat or TopcoatMaximum Recoat TimeFinal Cure Immersion
    10°C 18 Hours48 Hours21 Days21 Days
    16°C 12 Hours32 Hours14 Days14 Days
    24°C 6 Hours16 Hours7 Days7 Days
    32°C 3 Hours8 Hours4 Days4 Days



    • These times are based on a 375 micron dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
    • Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze.
    • Any haze or blush must be removed by water washing before re-coating.
    • If the maximum re-coat time is exceeded, the surface must be abraded by sweep blasting prior to the application of additional coats
    • For force curing, contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specific requirements



    Surface Preparation


    General

    • Surfaces must be clean and dry
    • Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating

    Steel

    • Immersion: SSPC-SP10
    • Non-Immersion: SSPC-SP6
    • Surface Profile: 50-75 microns

    Concrete or CMU

    • Concrete must be cured 28 days at 24°C and 50% relative humidity or equivalent
    • Prepare surfaces in accordance with ASTM D4258-05 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete
    • Voids in concrete may require surfacing



    Application Methods


    Product Information
    Mixing:

    Power mix separately, then combine and power mix.

    Do not mix partial kits

    Thinning:

    May be thinned up to 13 oz/gal (10%) Thinner 213.

    For application on horizontal surfaces, may be thinned up to 13 oz/gal (10%) with Thinner 2.

    Agitate Thinner 213 before use. Thinner 213 will have a thick viscous appearance, which is normal.

    Use of thinners other than those supplied by Carboline may adversely affect product performance and void product warranty, whether expressed or implied

    Ratio:4:1 Ratio (A to B)
    Pot Life:

    3 Hours at 24°C 

    Pot life ends when coating loses body and begins to sag

    Pot life times will be less at higher temperatures

    Conventional Spray:Pressure pot equipped with dual regulators, ½” I.D. minimum material hose, .110” I.D. fluid tip and appropriate air cap.
    Airless Spray:

    Pump Ratio: 45:1 (min.)

    GPM Output: 3.0 (min.)

    Material Hose: 3/8 - ½” I.D. (min.)

    Tip Size: 0.035-0.041”

    Output PSI: 2200-2500

    Brush:

    Recommended for touch up and striping of welds only.

    Use a natural bristle brush with full strokes.

    Avoid re-brushing.

    Roller:Not recommended



    Application Conditions


    Product Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum13°C 10°C 10°C 0%
    Maximum32°C 43°C 38°C 85%



    • This product simply requires the substrate temperature to be above the dew point
    • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
    • Special application techniques may be required above or below normal application conditions



    Health and Safety


    Clean Up

    • Use Thinner 2 or Acetone
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Read and follow all caution statements on this product data sheet and on the safety data sheet for this product and use personal protective equipment as directed
    • Employ normal workmanlike safety precautions

    Ventilation

    • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
    • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
    • User should test and monitor exposure levels to ensure all personnel are below guidelines
    • In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel

    Caution

    • This product contains flammable solvents. Keep away from sparks and open flames
    • All electrical equipment and installations should be made and grounded in accordance with the all applicable local regulations
    • In areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes
    • Refer to the product data sheet and safety data sheet in the attachments section above for further details
    Product Details
    3707-476745

    Data sheet

    Manufacturer
    Carboline
    For Use On
    Steel, Concrete
    Application Method
    Brush, Roller, Spray
    Sheen
    Satin
    Colour
    Standard / Ready Mixed
    Single, Two or Three Pack
    Two-Pack
    Pack Size
    10L
    Mixing Ratio
    4:1 Ratio (A to B)
    Coverage
    1123 ft²/gal at 1.0 mils (27.6 m²/l at 25 microns) - 75 ft²/gal at 15.0 mils (1.8 m²/l at 375 microns)
    Recommended Thinner/Cleaner
    Carboline Thinner 2, Thinner 213
    Max. Application Temperature
    Material: 32°C - Surface: 43°C - Ambient: 38°C - Humidity: 85%
    Min. Application Temperature
    Material: 13°C - Surface: 10°C - Ambient: 10°C - Humidity: 0%
    Solids by Volume
    70% +/- 2%
    VOC
    As Supplied: 2.08 lbs/gal (250 g/l)
    Shelf Life (from date of manufacture)
    Part A & B: Min. 36 months at 24°C
    UN Number
    UN1263
    Dry to Handle (at 10°C)
    18 Hours
    Pot Life
    3 Hours at 24°C
    Dry to Recoat
    10°C: 48 Hours - 16°C: 32 Hours - 24°C: 16 Hours - 32°C: 8 Hours
    Base Type
    Solvent Epoxy Novolac
    Suitable For Use On
    Steel
    Suitable For Use On
    Concrete
    Finish
    Satin
    Application Method
    Roller
    Application Method
    Brush
    Application Method
    Spray
    Product Usage Type
    Tank Lining
    Product Range
    Phenoline
    For Tanks or Pipes
    Tank & Pipe
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Phenoline 1205 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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