Carboline Polyclad 767

8849A1NL

Carboline Polyclad 767 is a two-component, high performance pipe coating specially designed for the protection of pipeline interiors. Typical application could be pipeline interiors for water transmission.

  • Fast curing rate increases throughput
  • Superior wetting properties result in better edge retention and excellent adhesion to steel
  • Mix ratio of 1:1 and user-friendly application properties
  • Unlimited build with single multi-pass coats
  • Touch dry in as little as 3 minutes at 24°C
  • Dry for recoating in as little as 15 minutes at 24°C
  • Self-priming (120 mil maximum for potable water)
  • Meets AWWA C222
  • UL approved for ANSI/NSF Std. 61 potable water

This product is only available as PRICE ON APPLICATION - For more information and to place an order please contact us on 0113 2455450 or email [email protected].

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Description

Carboline Polyclad 767 is a two-component, high performance pipe coating specially designed for the protection of pipeline interiors. Typical applications are pipeline interiors for water transmission, wastewater treatment (municipal and industrial), and interior tank linings.



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Features and Benefits


  • Fast curing rate increases throughput
  • Superior wetting properties result in better edge retention and excellent adhesion to steel
  • Mix ratio of 1:1 and user-friendly application properties
  • Unlimited build with single multi-pass coats
  • Self-priming (120 mil maximum for potable water)
  • Touch dry in up to 3 minutes at 24°C
  • Dry for recoating in up to 15 minutes at 24°C
  • Meets AWWA C222
  • UL approved for ANSI/NSF Std. 61 potable water



Product Specification


Technical Data
Carboline Polyclad 767
Volume Solids: 100% +/- 1%
Theoretical Coverage Rate:

39.4 m²/l at 25 microns

2.0 m²/l at 500 microns

0.3 m²/l at 3000 microns

Allow for loss in mixing and application
Primer: None needed - direct to steel
Dry Film Thickness: 508 - 3048 microns per coat
VOC Values: As Supplied : <0.04 lbs/gal (5 g/L)
Limitiations:

Due to its aromatic composition Polyclad 767 will tend to yellow or darken in exterior UV exposure.

This will not affect performance

Flash Point:

Part A: >176 °C

Part B: 165 °C

Shelf Life: Part A and B: 12 months
Storage and Humidity:

4-43°C

0-100% Relative Humidity



Curing Schedule
Test Method System Results
Abrasion Resistance ASTM D4060 Polyclad 767 58 mg loss
Adhesion to Steel ASTM D4541 Polyclad 767 Minimum 1500 psi
Cathodic Disbondment ASTM G-95 Polyclad 767 <8 mm
Dielectric Strength ASTM D149 Polyclad 767 >700 V/mil
Flexibility ASTM D522 Polyclad 767 PASS 3 inch
Hardness ASTM D2240 Shore D Polyclad 767 > 70 Shore D
Impact Resistance ASTM G14 Polyclad 767 100 in-lbs
Water Absorption ASTM D570 Polyclad 767 <1.3%
Wet Adhesion ASTM D870 Polyclad 767 PASS



Drying Times


Curing Schedule
Surface Temp Dry to Handle Dry to Touch
24°C 15 Minutes 3 Minutes



Surface Preparation


Preparation
General: All surfaces must be clean, dry and free of oil, grease, loose mill scale, dirt, dust or other materials which would impair the bond of the coating to the substrate
Steel:

Remove dirt/dust/grease/oil following SSPC-SP1 Abrasive blast to SSPC-SP10

Achieve a minimum 3.0 mil “angular” anchor profile Ensure dust/smut from blasting operation does not interfere with adhesion

Apply Polyclad 767 prior to any flash rusting or contamination fall-out



Application Methods


Product Information
Mixing:

General Mixing Guidelines:

Power mix Part A and B separately until the pigments are dispersed into a homogenous liquid

Do not batch mix A and B

Ratio: 1:1 by volume
Spray Application: Applicators must be knowledgeable with the proper safety guidelines, operation, and maintenance of the spray equipment - pumps, hoses, heaters, spray gun
Airless Spray:

Use only heated plural component airless equipment

Plural airless pump must have 1:1 ratio capability along with 1.25 gallons per minute with fluid pressure up to 3000 psi

Paint system set up should transfer coatings from heated drums to the proportioners and maintain heated material to the spray tips

Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specifics



Application Conditions


Conditions
Condition Material Surface Ambient Humidity
Minimum 54°C 7°C 2°C 0%
Maximum 66°C 49°C 49°C 85%



  • Maximum recoat time is 2 hours
  • Abrade surface and wipe clean for application beyond maximum recoat window. Polyclad 767 is ready for holiday testing when it reaches dry to handle state. Industry standards are for substrate temperatures to be 3°C above the dew point
  • Caution: This product in the liquid stage is moisture sensitive and needs to be protected from high humidity, dew, and direct moisture contact until cured to a firm state. Application and/or curing in humidity above maximum, or exposure to moisture from rain or dew may result in a loss of gloss, micro bubbling, and/or blistering of the product



Health and Safety


Clean Up

  • Use Thinner 2 or Thinner 76
  • In case of spillage, absorb and dispose of in accordance with local applicable regulations

Safety

  • Observe the precautionary notices on the container label, and read the safety data sheet before use
  • Employ normal workmanlike safety precautions
  • Use adequate ventilation
  • Keep container closed when not in use

Caution

  • This product contains flammable solvents
  • Keep away from sparks and open flames
  • All electrical equipment and installations should be made and grounded in accordance with regulations
  • In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
  • Refer to the product data sheet and safety data sheets in the attachments section above for further details
Product Details
8849A1NL

Data sheet

Manufacturer
Carboline
Water / Solvent Based
Solvent
For Use On
Steel
Application Method
Airless Spray
Sheen
Gloss
Colour
Standard / Ready Mixed
VOC Levels
Ultra-Low (5-49 g/l)
Single, Two or Three Pack
Two-Pack
Mixing Ratio
1:1 by volume
Coverage
39.4 m²/l at 25 microns, 2.0 m²/l at 500 microns, 0.3 m²/l at 3000 microns
Recommended Thinner/Cleaner
Carboline Thinner 2, Thinner 76
Max. Application Temperature
Material: 66°C, Surface: 49°C, Ambient: 49°C, Humidity: 85%
Min. Application Temperature
Material: 54°C, Surface: 7°C, Ambient: 2°C, Humidity: 0%
Solids by Volume
100% +/- 1%
VOC
As Supplied : 5 g/L
Shelf Life (from date of manufacture)
Part A and B: 12 months
Touch Dry
24°C: 3 minutes
Recommended Dry Film Thickness
508 - 3048 microns per coat
UN Number
N/A
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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