Carboline Carbotherm 551

    8393

    We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.

    Carboline Carbotherm 551 is a unique insulative composite two-component coating formulated in a high temperature resistant epoxy binder. Unlike acrylic-based insulative materials it has superior toughness, hardness, impact resistance, chemical resistance, and permeation resistance

    • Excellent thin-film insulation
    • Unique epoxy formula outperforms acrylic-based materials
    • Tougher and more durable than acrylic coatings
    • Higher chemical resistance than acrylic coatings
    • Protects personnel from hot surfaces
    • Ideal for industrial/aggressive applications
    • Insulation provides anti-condensation properties
    • High film build per coat; fewer coats
    • Low VOC; low odour
    • May be applied to hot surfaces
    • Eggshell finish

    Quantity
    Product not available
    This Product has been Discontinued

    Description

    Carboline Carbotherm 551 is unique insulative composite two-component coating formulated in a high temperature resistant epoxy binder. Unlike acrylic-based insulative materials it has superior toughness, hardness, impact resistance, chemical resistance and permeation resistance. It is therefore more suitable for industrial applications or other physically demanding environments. It is an ideal protective heat barrier to shield personnel from hot surfaces. It also inhibits heat transfer into or out of a structure. Its insulative properties keeps structures exposed to solar radiation significantly cooler.

    Carbotherm 551 can be used to minimize or eliminate condensation of pipes or other operating equipment. Its superior application properties of higher film build per coat and fewer coats offers savings and quicker return to service. Because it bonds directly to the surface (unlike standard insulation materials) it minimizes water entry and the effect of corrosion under insulation.



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    Features and Benefits


    • Excellent thin-film insulation
    • Unique epoxy formula outperforms acrylic-based materials
    • Tougher and more durable than acrylic coatings
    • Higher chemical resistance than acrylic coatings
    • Protects personnel from hot surfaces
    • Ideal for industrial/aggressive applications
    • Insulation provides anti-condensation properties
    • High film build per coat; fewer coats
    • Low VOC; low odour
    • May be applied to hot surfaces
    • Eggshell finish



    Product Specification



    Technical Data
    Carboline Carbotherm 551
    Volume Solids:82% +/- 2%
    Tested in accordance with ASTM D2697
    Theoretical Coverage Rate:32.3 m²/l at 25 microns
    0.9 m²/l at 875 microns
    0.8 m²/l at 1000 microns
    Allow for loss in mixing and application
    Dry Film Thickness:

    Number of coats depends on the operating temperature and degree of insulation or protection needed.

    Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for thickness needs based on end use

    Primers:Use the following primers for exterior use or aggressive chemical exposures:
    Up to 149°C: Use Carboguard 690, Carboguard 890 or Carbomastic 15 Series
    Up to 176°C: Use Carbozinc 859, Thermaline 450 EP,  or Thermaline 450
    Topcoats:Topcoats are optional to provide gloss, custom colours, prevent dirt pick-up, or prevent mildew
    Acceptable topcoats include, Carbothane 134 WB, or Carbocrylic 3359 Series
    Service Temperature:-51°C to 176°C
    For initial service avoid sudden temperature "surges". Do not exceed 93°C during the first hour
    VOC Values:As Supplied: 37 grams/litre
    Flash Point:Part A: >93°C
    Part B: 37°C
    Shelf Life:Part A: 12 months at 24°C
    Part B: 12 months at 24°C
    Storage Temperature and Humidity:4°-43°C
    0-95% Relative Humidity



    Performance Data
    Test MethodSystemResults
    Adhesion (ASTM D4541)Carbotherm 5511000 psi typical (6.9 MPa)
    Cyclic QUV-A/Prohesion (ASTM D5894)Carbotherm 551 over the following primers: Carbozinc 859 or Carbomastic 152016 hours No rusting or blistering in the plane or scribe
    Direct Impact (ASTM D2794)Carbotherm 551160 lbs; Indentation only; no cracking; no disbondment
    Emissivity (ASTM E408)Carbotherm 5510.85
    Flame Spread (ASTM E84)Carbotherm 551Class A Rating Flame Spread Index: 0 Smoke Developed Index: 5
    Humidity Cabinet (ASTM D2247)Carbotherm 551 over the following primers: Carbozinc 859 or Carbomastic 152016 hours No blistering or rusting in the plane or scribe
    R-Value (per inch) (ASTM C518)Carbotherm 5511.29 hr ft² °F/BTU
    Shore D Hardness (ASTM D2240)Carbotherm 55155
    Solar Reflectivity (ASTM E903)Carbotherm 55184.7
    Tensile Strength (ASTM D638)Carbotherm 551800 psi (5.48 MPa)
    Thermal Conductivity (ASTM C177) (at 23°C; 50°C; 149°C)Carbotherm 551 (tested at 0.2309")23°C: 0.0952 W/m-°K 50°C: 0.0952 W/m-°K 149°C: 0.1099 W/m-°K



    Drying Times


    Curing Schedule
    Surface TempDry to Recoat
    16°C10 Hours
    24°C5 Hours
    32°C3 Hours



    • These times are based on a 1000 micron dry film thickness. Higher film thicknesses, insufficient ventilation, high humidity, or cooler temperatures will require longer cure times
    • If a final colour coat (see Topcoats) is used; allow 24 hours dry time 23°C to ensure adequate dryness prior to final colour coat



    Surface Preparation


    General

    • Surfaces must be clean and dry
    • Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating

    Steel

    • Prime with appropriate primers as recommended in section on "Primers"

    Stainless Steel

    • Abrasive blast to a 1-1.5 mil profile and apply material direct to substrate or over appropriate nonzinc primer



    Application Methods


    Product Information
    Mixing:This is a two-component product and separation of the Part A may occur and is common when stored or when shipped. Turn Part A containers upside down for a minimum of 30 minutes (or overnight) prior to mixing to dramatically improve blending. Use a drywall compound mixing paddle (in reverse) to incorporate material to a homogeneous consistency resembling a milkshake. Normally this will take several minutes. Avoid contact of mixing blade and edge of plastic buckets to avoid shearing plastic pieces into coating. If other types of blades or high-powered mixers are used, avoid high shear or over mixing. Once re-dispersed add the Part B while mixing until uniform; usually 3-5 minutes
    Thinning:

    Thinning is not normally required

    May be thinned up to 5% with clean potable water when pumping long distances (100+ feet) or for conventional spray application

    Ratio:By volume: 16:1 (Part A to Part B)
    Pot Life:1 hour at 23°C
    Spray Application:Pre-rinse (and lubricate) equipment with undiluted Carboline Surface Cleaner 3 followed by clean potable water before spraying.
    Conventional Spray:Bottom outlet pressure pot works best, equipped with dual regulators, ½” I.D. minimum material hose, 0.070” I.D. fluid tip and appropriate air cap. Adjust line air pressure to 40 psi and pot pressure to 15 psi
    Airless Spray:Pump Ratio: 30:1 min
    Volume Output: 3.0 gpm min
    Material Hose: 3/8” I.D. min
    Tip Size: .021-.025”
    Output PSI: 1800-2200
    Filter Size: Remove filters
    When pumping long distances (100+ feet), 1/2" diameter material hoses are recommended. To reduce material cavitation, use a hopper-feed set-up with 1-2" material inlet couplings
    Brush and Roller:

    Multiple coats may be required to achieve recommended dry film thickness. Brushing may be used but may negatively affect insulative properties due to uneven thickness

    Avoid excessive re-brushing. Roller application is difficult and not normally recommended

    Brush:

    Use a synthetic bristle brush

    Use for touching up of small surface areas only

    Roller:Not recommended



    Application Conditions


    Product Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum10°C10°C10°C0%
    Maximum38°C121°C43°C80%



    • It is best to spray apply a light 5-10 mil coat and allow to tack dry prior to full coating. This is especially helpful over hot surfaces 65-121°C which may require 2-4 light passes
    • Do not apply when the surface temperature is less than 3°C above the dew point.
    • Do not apply if temperatures are expected to drop below 10°C within 24 hours of application
    • Special application techniques may be required above or below normal application conditions
    • Dry times will be aided by higher temperatures, lower humidity, hotter substrates, and more air movement during application and curing



    Health and Safety


    Clean Up

    • Use Thinner 2 or Acetone
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Read and follow all caution statements on this product data sheet and on the safety data sheet for this product and use personal protective equipment as directed
    • Employ normal workmanlike safety precautions
    • Keep container closed when not in use
    • Refer to the product data sheet and safety data sheet in the attachments section above for further details
    Product Details
    8393

    Data sheet

    Manufacturer
    Carboline
    Water / Solvent Based
    Water
    For Use On
    Steel, Stainless Steel
    Sheen
    Eggshell
    Colour
    Standard / Ready Mixed
    Single, Two or Three Pack
    Two-pack
    Pack Size
    17L
    Mixing Ratio
    By volume: 16:1 (Part A to Part B)
    Coverage
    1315 ft²/gal at 1.0 mils (32.3 m²/l at 25 microns) - 38 ft²/gal at 35.0 mils (0.9 m²/l at 875 microns) - 33 ft²/gal at 40.0 mils (0.8 m²/l at 1000 microns)
    Recommended Thinner/Cleaner
    Carboline Thinner 2
    Compatible Topcoats
    Topcoats are optional to provide gloss, custom colours, prevent dirt pick-up, or prevent mildew
    Max. Application Temperature
    Material: 38°C - Surface: 121°C - Ambient: 43°C - Humidity: 80%
    Min. Application Temperature
    Material: 10°C - Surface: 10°C - Ambient: 10°C - Humidity: 0%
    Solids by Volume
    82% +/- 2%
    VOC
    As Supplied: 37 grams/litre
    Shelf Life (from date of manufacture)
    Part A: 12 months at 24°C - Part B: 12 months at 24°C
    Recommended Dry Film Thickness
    Number of coats depends on the operating temperature and degree of insulation or protection needed
    Dry to Recoat
    16°C: 10 Hours - 24°C: 5 Hours - 32°C: 3 Hours
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Carbotherm 551 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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