We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.
Carboline Carbotherm 551 is a unique insulative composite two-component coating formulated in a high temperature resistant epoxy binder. Unlike acrylic-based insulative materials it has superior toughness, hardness, impact resistance, chemical resistance, and permeation resistance
Excellent thin-film insulation
Unique epoxy formula outperforms acrylic-based materials
Carboline Carbotherm 551 is unique insulative composite two-component coating formulated in a high temperature resistant epoxy binder. Unlike acrylic-based insulative materials it has superior toughness, hardness, impact resistance, chemical resistance and permeation resistance. It is therefore more suitable for industrial applications or other physically demanding environments. It is an ideal protective heat barrier to shield personnel from hot surfaces. It also inhibits heat transfer into or out of a structure. Its insulative properties keeps structures exposed to solar radiation significantly cooler.
Carbotherm 551 can be used to minimize or eliminate condensation of pipes or other operating equipment. Its superior application properties of higher film build per coat and fewer coats offers savings and quicker return to service. Because it bonds directly to the surface (unlike standard insulation materials) it minimizes water entry and the effect of corrosion under insulation.
These times are based on a 1000 micron dry film thickness. Higher film thicknesses, insufficient ventilation, high humidity, or cooler temperatures will require longer cure times
If a final colour coat (see Topcoats) is used; allow 24 hours dry time 23°C to ensure adequate dryness prior to final colour coat
Surface Preparation
General
Surfaces must be clean and dry
Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating
Steel
Prime with appropriate primers as recommended in section on "Primers"
Stainless Steel
Abrasive blast to a 1-1.5 mil profile and apply material direct to substrate or over appropriate nonzinc primer
Application Methods
Product Information
Mixing:
This is a two-component product and separation of the Part A may occur and is common when stored or when shipped. Turn Part A containers upside down for a minimum of 30 minutes (or overnight) prior to mixing to dramatically improve blending. Use a drywall compound mixing paddle (in reverse) to incorporate material to a homogeneous consistency resembling a milkshake. Normally this will take several minutes. Avoid contact of mixing blade and edge of plastic buckets to avoid shearing plastic pieces into coating. If other types of blades or high-powered mixers are used, avoid high shear or over mixing. Once re-dispersed add the Part B while mixing until uniform; usually 3-5 minutes
Thinning:
Thinning is not normally required
May be thinned up to 5% with clean potable water when pumping long distances (100+ feet) or for conventional spray application
Ratio:
By volume: 16:1 (Part A to Part B)
Pot Life:
1 hour at 23°C
Spray Application:
Pre-rinse (and lubricate) equipment with undiluted Carboline Surface Cleaner 3 followed by clean potable water before spraying.
Conventional Spray:
Bottom outlet pressure pot works best, equipped with dual regulators, ½” I.D. minimum material hose, 0.070” I.D. fluid tip and appropriate air cap. Adjust line air pressure to 40 psi and pot pressure to 15 psi
Airless Spray:
Pump Ratio: 30:1 min
Volume Output: 3.0 gpm min
Material Hose: 3/8” I.D. min
Tip Size: .021-.025”
Output PSI: 1800-2200
Filter Size: Remove filters
When pumping long distances (100+ feet), 1/2" diameter material hoses are recommended. To reduce material cavitation, use a hopper-feed set-up with 1-2" material inlet couplings
Brush and Roller:
Multiple coats may be required to achieve recommended dry film thickness. Brushing may be used but may negatively affect insulative properties due to uneven thickness
Avoid excessive re-brushing. Roller application is difficult and not normally recommended
Brush:
Use a synthetic bristle brush
Use for touching up of small surface areas only
Roller:
Not recommended
Application Conditions
Product Conditions
Condition
Material
Surface
Ambient
Humidity
Minimum
10°C
10°C
10°C
0%
Maximum
38°C
121°C
43°C
80%
It is best to spray apply a light 5-10 mil coat and allow to tack dry prior to full coating. This is especially helpful over hot surfaces 65-121°C which may require 2-4 light passes
Do not apply when the surface temperature is less than 3°C above the dew point.
Do not apply if temperatures are expected to drop below 10°C within 24 hours of application
Special application techniques may be required above or below normal application conditions
Dry times will be aided by higher temperatures, lower humidity, hotter substrates, and more air movement during application and curing
In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
Read and follow all caution statements on this product data sheet and on the safety data sheet for this product and use personal protective equipment as directed
Employ normal workmanlike safety precautions
Keep container closed when not in use
Refer to the product data sheet and safety data sheet in the attachments section above for further details
Product Details
8393
Data sheet
Manufacturer
Carboline
Water / Solvent Based
Water
For Use On
Steel, Stainless Steel
Sheen
Eggshell
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Two-pack
Pack Size
17L
Mixing Ratio
By volume: 16:1 (Part A to Part B)
Coverage
1315 ft²/gal at 1.0 mils (32.3 m²/l at 25 microns) - 38 ft²/gal at 35.0 mils (0.9 m²/l at 875 microns) - 33 ft²/gal at 40.0 mils (0.8 m²/l at 1000 microns)
Recommended Thinner/Cleaner
Carboline Thinner 2
Compatible Topcoats
Topcoats are optional to provide gloss, custom colours, prevent dirt pick-up, or prevent mildew
Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.
Carboline Carbotherm 551 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
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