We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.
Carboline Thermaline 4000 is a high heat polymer coating used for the protection of equipment operating at elevated temperatures. It is typically used over Carbozinc® inorganic zinc primers for outstanding corrosion protection and heat resistance. The combination of the zinc primer with this finish provides exceptional performance in durability. Unlike most high temperature silicone-based technologies with soft films, Thermaline 4000 does not require a heat cure for film forming properties. It cures hard rapidly under ambient conditions (humidity greater than 30%).
Excellent corrosion protection (used over Carbozinc inorganic primers)
High temperature resistance up to 426°C
VOC compliant
Cures at ambient conditions (hard in 2 hours)
Cures down to 4°C
Does not require heat cure for high-temp service
Outstanding resistance to handling damage
Single package
Flat finish
Product Specification
Technical Data
Carboline Thermaline 4000
Primer:
Best when used over solvent-based inorganic zinc primers such as Carbozinc 11 Series. Carbozinc 608 HB, Carbozinc 858, and Carbozinc 859 are suitable organic zinc primers for lower maximum dry temperature service and/or for repairing mechanical damage to the coating system that may result in bare metal being exposed. Refer to the specific organic zinc primer's Product Data Sheet for the maximum dry temperature resistance
These are nominal values and may vary slightly with color. This product contains US EPA VOCexempt solvent(s)
Dry Film Thickness:
76 - 127 microns
Not to exceed 175 microns
Dry Temp. Resistance:
Continuous: 427°C
Non-Continuous: 538°C
Dry temperature resistance listed above is only applicable when applied over suitable solvent based inorganic zinc primers
Limitations:
DO NOT use over water-based inorganic zinc primers.
Flash Point:
Part A: 19°C
Part B: 24°C
Thinner 2: -5°C
Shelf Life:
24 months at 24ºC
Drying Times
Curing Schedule
Surface Temp.
Dry to Touch
Dry to Handle
Cure for Service
16°C
30 Minutes
4 Hours
36 Hours
24°C
15 Minutes
2 Hours
18 Hours
32°C
10 Minutes
1 Hour
12 Hours
These times are based on recommended coverage rates
Curing under low humidity conditions will extend times
Final cure will depend on humidity levels; but generally overnight cure (18-24 hours) is sufficient prior to placing in high-heat service
Surface Preparation
Preparation
General:
Surfaces must be clean and dry
Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating
Refer to specific primer’s Product Data Sheet for detailed requirements of the specified primer
Steel:
Minimum: SSPC-SP6 for zinc primer application
Surface Profile: 25-75 microns
Apply over properly applied and clean inorganic zinc primers. When used over Carbozinc 11 Series primers allow a minimum 2-hour cure on primer prior to topcoating
Galvanised Steel:
Not recommended
Stainless Steel
Not recommended
Application Methods
Product Information
Mixing:
Power mix to a uniform consistency
Thinning:
May be thinned up to 5% by volume with Carboline Thinner 33 for most applications
Pot Life:
Indefinite. Avoid moisture contamination
Conventional Spray:
Conventional pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, and 0.043” to 0.070” I.D. fluid tip and appropriate air cap
Airless Spray:
Pump Ratio: 30:1 (min.)
Volume Output: 2.5 gpm min. - 11.5 l/min
Material Hose: 3/8” I.D. min. - 9.0 mm min
Tip Size: 0.017-0.021” - 0.43-0.53mm
Output Pressure: 2100-2500 psi - 135-170kg/cm²
Brush:
For touch up use only. Use medium bristle brush and avoid re-brushing.
Two coats may be required to obtain desired thickness and appearance. For best results tie-in within 5 min
Application Conditions
Conditions
Condition
Material
Surface
Ambient
Humidity
Minimum
4°C
4°C
4°C
30%
Maximum
32°C
43°C
43°C
95%
Industry standards are for substrate temperatures during application to be 3°C above the dew point
This product does not require heat-curing; but it does require moisture to complete its final cure. Use water mist if humidity is below minimums
Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.
Carboline Thermaline 4000 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
Carboline Carbozinc 11 is a two-component, corrosion resistant primer that protects steel galvanically in the harshest environments.Meets Class B slip co-efficient and creep testing criteria for use on faying surfaces Rapid cure. Dry to handle in 45 minutes at 16°C and 50% relative humidity Low temperature cure down to -18°C High zinc...
Carboline Carbozinc 858 is a two-component, high-solids, zinc-filled epoxy primer for corrosion protection of structural steel in in salt and weathering environments.Protects steel galvanically Outstanding application properties Cures at low temperatures down to 2ºC Tough and abrasion resistant film Widely used within petrochemical-...
We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.Carboline Carbozinc 608 HB is a two-component, high build zinc-rich primer exhibits outstanding moisture tolerance during application, tolerance...
We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.Carboline Carbozinc 859 is a two-component, low VOC organic zinc epoxy steel primer with extremely fast cure-to-topcoat characteristics for...
These surface preparation kits for steel have been created to help provide customers with an easily accessible bundle of tools to aid in the preparation of steel surfaces in accordance with ISO 8501-1 (St2/3) and SSPC (SP 2/3). Please click here for important information about these kits. Kit Contents: SET 1 (Hand Tools)1 x Rust-Oleum...