Carboline Thermaline 4000

    4708S1NL

    We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.

    Quantity
    Product not available
    This Product has been Discontinued

    Description

    Carboline Thermaline 4000 is a high heat polymer coating used for the protection of equipment operating at elevated temperatures. It is typically used over Carbozinc® inorganic zinc primers for outstanding corrosion protection and heat resistance. The combination of the zinc primer with this finish provides exceptional performance in durability. Unlike most high temperature silicone-based technologies with soft films, Thermaline 4000 does not require a heat cure for film forming properties. It cures hard rapidly under ambient conditions (humidity greater than 30%).



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    Features and Benefits


    • Inorganic, stable, and inert polymer
    • Outstanding durability
    • Excellent corrosion protection (used over Carbozinc inorganic primers)
    • High temperature resistance up to 426°C
    • VOC compliant
    • Cures at ambient conditions (hard in 2 hours)
    • Cures down to 4°C
    • Does not require heat cure for high-temp service
    • Outstanding resistance to handling damage
    • Single package
    • Flat finish



    Product Specification


    Technical Data
    Carboline Thermaline 4000
    Primer:Best when used over solvent-based inorganic zinc primers such as Carbozinc 11 Series. Carbozinc 608 HBCarbozinc 858, and Carbozinc 859 are suitable organic zinc primers for lower maximum dry temperature service and/or for repairing mechanical damage to the coating system that may result in bare metal being exposed. Refer to the specific organic zinc primer's Product Data Sheet for the maximum dry temperature resistance
    Solid(s) ContentBy Volume 57% +/- 2%
    Theoretical Coverage Rate:

    914 ft²/gal at 22.4 m²/l at 25 microns

    305 ft²/gal at 7.5 m²/l at 75 microns

    183 ft²/gal at 4.5 m²/l at 125 microns

    Allow for loss in mixing and application

    VOC Value(s):

    Per EPA Method 24: 360 g/l mixed

    6 oz/gal of Thinner 33: 385 g/l

    These are nominal values and may vary slightly with color. This product contains US EPA VOCexempt solvent(s)

    Dry Film Thickness:

    76 - 127 microns

    Not to exceed 175 microns

    Dry Temp. Resistance:

    Continuous: 427°C

    Non-Continuous: 538°C

    Dry temperature resistance listed above is only applicable when applied over suitable solvent based inorganic zinc primers

    Limitations:DO NOT use over water-based inorganic zinc primers.
    Flash Point:

    Part A: 19°C

    Part B: 24°C

    Thinner 2: -5°C

    Shelf Life:24 months at 24ºC



    Drying Times


    Curing Schedule
    Surface Temp.Dry to Touch Dry to HandleCure for Service
    16°C30 Minutes4 Hours36 Hours
    24°C15 Minutes2 Hours18 Hours
    32°C10 Minutes1 Hour12 Hours



    • These times are based on recommended coverage rates
    • Curing under low humidity conditions will extend times
    • Final cure will depend on humidity levels; but generally overnight cure (18-24 hours) is sufficient prior to placing in high-heat service



    Surface Preparation


    Preparation
    General:

    Surfaces must be clean and dry

    Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating

    Refer to specific primer’s Product Data Sheet for detailed requirements of the specified primer

    Steel:

    Minimum: SSPC-SP6 for zinc primer application

    Surface Profile: 25-75 microns

    Apply over properly applied and clean inorganic zinc primers. When used over Carbozinc 11 Series primers allow a minimum 2-hour cure on primer prior to topcoating

    Galvanised Steel:Not recommended
    Stainless SteelNot recommended



    Application Methods


    Product Information
    Mixing:Power mix to a uniform consistency
    Thinning:May be thinned up to 5% by volume with Carboline Thinner 33 for most applications 
    Pot Life:Indefinite. Avoid moisture contamination
    Conventional Spray:Conventional pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, and 0.043” to 0.070” I.D. fluid tip and appropriate air cap
    Airless Spray:

    Pump Ratio: 30:1 (min.)

    Volume Output: 2.5 gpm min. - 11.5 l/min

    Material Hose: 3/8” I.D. min. - 9.0 mm min

    Tip Size: 0.017-0.021” - 0.43-0.53mm

    Output Pressure: 2100-2500 psi - 135-170kg/cm²

    Brush:

    For touch up use only. Use medium bristle brush and avoid re-brushing.

    Two coats may be required to obtain desired thickness and appearance. For best results tie-in within 5 min



    Application Conditions


    Conditions
    ConditionMaterialSurfaceAmbientHumidity
    Minimum4°C4°C4°C30%
    Maximum32°C43°C43°C95%



    • Industry standards are for substrate temperatures during application to be 3°C above the dew point
    • This product does not require heat-curing; but it does require moisture to complete its final cure. Use water mist if humidity is below minimums



    Health and Safety


    Clean Up

    • Use Thinner 2 or Acetone
    • In case of spillage, absorb and dispose of in accordance with local applicable regulations

    Safety

    • Read and follow all caution statements on this product data sheet and on the SDS for this product
    • Employ normal workmanlike safety precautions
    • Use adequate ventilation
    • Keep container closed when not in use

    Ventilation

    • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
    • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
    • User should test and monitor exposure levels to insure all personnel are below guidelines.
    • If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator
    • Refer to the product data sheet and safety data sheet in the attachments section above for further details.
    Product Details
    4708S1NL

    Data sheet

    Manufacturer
    Carboline
    Water / Solvent Based
    Solvent
    For Use On
    Steel
    Application Method
    Spray, Airless Spray, Brush
    Sheen
    Flat
    Colour
    Standard / Ready Mixed
    Single, Two or Three Pack
    Single
    Pack Size
    3.79L
    Coverage
    914 ft²/gal at 22.4 m²/l at 25 microns, 305 ft²/gal at 7.5 m²/l at 75 microns, 183 ft²/gal at 4.5 m²/l at 125 microns
    Recommended Thinner/Cleaner
    Carboline Thinner 33, Thinner 254
    Max. Application Temperature
    Material: 32°C, Surface: 43°C, Ambient: 43°C, Humidity: 95%
    Min. Application Temperature
    Material: 4°C, Surface: 4°C, Ambient: 4°C, Humidity: 30%
    Solids by Volume
    57% +/- 2%
    Heat Resistance (up-to)
    Continuous: 427°C, Non-Continuous: 538°C
    Shelf Life (from date of manufacture)
    24 months at 24ºC
    Touch Dry
    16°C: 30 Minutes, 24°C: 15 Minutes, 32°C: 10 Minutes
    Recommended Dry Film Thickness
    76 - 127 microns
    UN Number
    UN1263
    Pot Life
    Indefinite. Avoid moisture contamination
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


    questions David Buckles on 2020-06-26 16:59:39
    Question: 

    How long does this product have to cure before applying a second coat ?

    Answer from Rawlins’ Technical Team: 

    The minimum is about 18 hours at 27 °C assuming you have sufficient humidity (>30%). If humidity is marginal we usually recommend 24 hours.


    Question about the product

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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Carboline Thermaline 4000 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


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